Toyota Yaris: Oil Pump / Installation

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (lubrication) / Oil Pump / Installation

INSTALLATION

PROCEDURE

1. INSTALL TIMING CHAIN COVER OIL SEAL

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2. INSTALL TIMING CHAIN COVER ASSEMBLY

(a) Install 2 new O-rings to the cylinder block sub-assembly.

(b) Clean the contact surfaces of the timing chain cover assembly, oil pan sub-assembly and cylinder block sub-assembly, and confirm that no oil, moisture, or other foreign matter is on the surfaces.

*a

Timing Chain Cover Assembly Side

*b

Engine Assembly Side

(c) Clean the contact surfaces of the timing chain cover assembly, oil pan sub-assembly and cylinder block sub-assembly, and confirm that no oil, moisture, or other foreign matter is on the surfaces.

*a

2.5 to 3.5 mm (0.0984 to 0.138 in.)

*b

10 mm (0.394 in.)

*c

4.0 to 6.0 mm (0.157 to 0.236 in.)

*d

3.0 to 4.0 mm (0.118 to 0.157 in.)

Seal Packing

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-

Seal Packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

NOTICE:

  • Clean the surfaces with non-residue solvent before applying seal packing.
  • Install the timing chain cover assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.
  • Do not add oil for at least 2 hours after installation.
  • Do not start the engine for at least 2 hours after installation.
  • Make sure that the diameter at the start and end of each line of seal packing is 5 +/- 2 mm (0.197 +/- 0.0787 in.).

(d) Align the oil pump drive rotor groove of the timing chain cover assembly.

(e) Apply adhesive to 5 and a half threads or more of the end of the bolts (A, B).

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

*a

Adhesive

(f) Temporarily install the timing chain cover assembly with the 11 bolts and a new bolt (C) and seal washer.

Bolt Length:

Item

Length

Bolt (A)

25 mm (0.9843 in.)

Bolt (B)

20 mm (0.7874 in.)

Bolt (C)

40 mm (1.5748 in.)

(g) Install the timing chain cover assembly with the 11 bolts and a new bolt (C) and seal washer in the order shown in the illustration.

*a

Torque

*b

Bolt Tightening Order

*c

Seal Washer

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-

Torque:

Bolt (A), (B) :

21 N·m {214 kgf·cm, 15 ft·lbf}

Bolt (C) :

10 N·m {102 kgf·cm, 7 ft·lbf}

3. INSTALL CRANKSHAFT PULLEY

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4. INSTALL TIMING GEAR COVER INSULATOR

(a) Install the timing gear cover insulator to the timing chain cover assembly.

5. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

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6. INSTALL ENGINE WIRE

(a) Install the engine wire to the timing chain cover assembly with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

7. INSTALL NO. 2 AIR HOSE

(a) Install the No. 2 air hose to the turbocharger sub-assembly and tighten the hose clamp.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

8. INSTALL NO. 1 AIR TUBE

(a) Install the 2 bolts.

Torque:

7.0 N·m {71 kgf·cm, 62 in·lbf}

(b) Install the No. 1 air tube to the No. 2 air hose, No. 3 air hose and tighten the hose clamp.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

9. INSTALL COMPRESSOR ASSEMBLY WITH PULLEY

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10. INSTALL FAN AND GENERATOR V BELT

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11. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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12. INSTALL ENGINE UNDER COVER RH

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13. INSTALL FRONT WHEELS

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    Removal

    REMOVAL PROCEDURE 1. REMOVE FRONT WHEELS Click here 2. REMOVE ENGINE UNDER COVER RH Click here 3. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY Click here 4...

    G16e-gts (starting)

    ..

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