Toyota Yaris: Oil Pump / Removal

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (lubrication) / Oil Pump / Removal

REMOVAL

PROCEDURE

1. REMOVE FRONT WHEELS

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2. REMOVE ENGINE UNDER COVER RH

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3. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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4. REMOVE FAN AND GENERATOR V BELT

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5. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY

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6. REMOVE NO. 1 AIR TUBE

(a) remove the 2 bolts.

(b) Loosen the 2 hose clamps to remove the No. 1 air tube from the No. 2 air hose and No. 3 air hose.

7. REMOVE NO. 2 AIR HOSE

(a) Loosen the hose clamp to remove the No. 2 air tube from the turbocharger sub-assembly.

8. REMOVE ENGINE WIRE

(a) Remove the bolt and disengage the engine wire from the timing chain cover assembly.

9. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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10. REMOVE TIMING GEAR COVER INSULATOR

(a) Remove the timing gear cover insulator from the timing chain cover assembly.

11. REMOVE CRANKSHAFT PULLEY

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12. REMOVE TIMING CHAIN COVER ASSEMBLY

(a) Remove the 12 bolts and seal washer.

(b) Remove the timing chain cover sub-assembly by prying between the timing chain cover sub-assembly and oil pan sub-assembly, cylinder block sub-assembly with a screwdriver with its tip wrapped with protective tape.

(c) Remove the oil pump gasket from the cylinder block sub-assembly.

NOTICE:

Be careful not to damage the contact surfaces of the oil pan sub-assembly.

13. REMOVE TIMING CHAIN COVER OIL SEAL

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    Components

    COMPONENTS ILLUSTRATION *1 FAN AND GENERATOR V BELT *2 ENGINE WIRE *3 NO. 2 AIR HOSE *4 ENGINE UNDER COVER RH *5 NO. 1 AIR TUBE *6 COMPRESSOR ASSEMBLY WITH PULLEY *7 NO...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL TIMING CHAIN COVER OIL SEAL Click here 2. INSTALL TIMING CHAIN COVER ASSEMBLY (a) Install 2 new O-rings to the cylinder block sub-assembly...

    Other information:

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Installation


    INSTALLATION CAUTION / NOTICE / HINT NOTICE: Because the left and right front flexible hoses are not interchangeable, verify the part number when installing the front flexible hoses. When reusing the front flexible hoses, use the identification marks created during removal to install each front flexible hose to its original position...

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: How To Use This Manual


    General InformationGENERAL INFORMATION GENERAL DESCRIPTION (a) This manual is written in accordance with SAE J2008. (b) Repair operations can be separated mainly into the following 3 processes: (1) Diagnosis (2) Removing/Installing, Replacing, Disassembling/Reassembling, Checking and Adjusting (3) Final Inspection (c) The following procedures are omitted from this manual...

    Categories

    Turning the Engine Off

    Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.

    Automatic transaxle: Shift the selector lever to the P position and set the parking brake.

    Press the push button start to turn off the engine. The ignition position is off.

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