Toyota Yaris: Oil Pump / Removal

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (lubrication) / Oil Pump / Removal

REMOVAL

PROCEDURE

1. REMOVE FRONT WHEELS

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2. REMOVE ENGINE UNDER COVER RH

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3. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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4. REMOVE FAN AND GENERATOR V BELT

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5. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY

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6. REMOVE NO. 1 AIR TUBE

(a) remove the 2 bolts.

(b) Loosen the 2 hose clamps to remove the No. 1 air tube from the No. 2 air hose and No. 3 air hose.

7. REMOVE NO. 2 AIR HOSE

(a) Loosen the hose clamp to remove the No. 2 air tube from the turbocharger sub-assembly.

8. REMOVE ENGINE WIRE

(a) Remove the bolt and disengage the engine wire from the timing chain cover assembly.

9. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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10. REMOVE TIMING GEAR COVER INSULATOR

(a) Remove the timing gear cover insulator from the timing chain cover assembly.

11. REMOVE CRANKSHAFT PULLEY

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12. REMOVE TIMING CHAIN COVER ASSEMBLY

(a) Remove the 12 bolts and seal washer.

(b) Remove the timing chain cover sub-assembly by prying between the timing chain cover sub-assembly and oil pan sub-assembly, cylinder block sub-assembly with a screwdriver with its tip wrapped with protective tape.

(c) Remove the oil pump gasket from the cylinder block sub-assembly.

NOTICE:

Be careful not to damage the contact surfaces of the oil pan sub-assembly.

13. REMOVE TIMING CHAIN COVER OIL SEAL

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    Components

    COMPONENTS ILLUSTRATION *1 FAN AND GENERATOR V BELT *2 ENGINE WIRE *3 NO. 2 AIR HOSE *4 ENGINE UNDER COVER RH *5 NO. 1 AIR TUBE *6 COMPRESSOR ASSEMBLY WITH PULLEY *7 NO...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL TIMING CHAIN COVER OIL SEAL Click here 2. INSTALL TIMING CHAIN COVER ASSEMBLY (a) Install 2 new O-rings to the cylinder block sub-assembly...

    Other information:

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: On-vehicle Inspection


    ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT AUTOMATIC LIGHT CONTROL SENSOR (a) Check the wire harness. (1) Disconnect the automatic light control sensor. (2) Measure the voltage according to the value(s) in the table below. Standard Voltage: Tester Connection Switch Condition Specified Condition H78-1 (CLTB) - H78-2 (CLTE) Ignition switch on (IG) 11 to 14 V If the specified condition is not met, replace the vehicle wire harness...

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Air Vent Temperature does not Change and Right Vent is Different from Left and Vice Versa (Same Left/Right Temperature Setting)


    DESCRIPTION If the temperature of the air that blows from the left and right front registers differs, even though the same temperature is set for both sides, the following factors may be the cause. Symptom Factor Temperature of outlet air is cooler on left or right side (When same temperature set for both sides) Compressor assembly with pulley malfunction Refrigerant volume (low) Mechanical locking of damper and damper link Automatic light control sensor malfunction Harness or connector Temperature of outlet air is warmer on left or right side (When same temperature set for both sides) Mechanical locking of damper and damper link Blockage in heater radiator unit sub-assembly Harness or connector CAUTION / NOTICE / HINT NOTICE: The air conditioning system uses the CAN communication system...

    Categories

    Turning the Engine Off

    Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.

    Automatic transaxle: Shift the selector lever to the P position and set the parking brake.

    Press the push button start to turn off the engine. The ignition position is off.

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