Toyota Yaris: G16e-gts (lubrication) / Engine Oil Cooler

Components

COMPONENTS

ILLUSTRATION

*1	OIL COOLER ASSEMBLY	*2	OIL COOLER GASKET
*3	NO. 5 WATER BY-PASS HOSE	*4	OIL FILLER CAP ASSEMBLY
*5	GASKET	*6	OIL PAN DRAIN PLUG
*7	NO. 1 ENGINE UNDER COVER ASSEMBLY	-	-
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque
●	Non-reusable part	-	-

Inspection

INSPECTION

PROCEDURE

1. INSPECT OIL COOLER ASSEMBLY

(a) Visually check the oil cooler assembly for cracks or damage.

If cracks or damage are found, replace the oil cooler assembly.

Removal

REMOVAL

PROCEDURE

1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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2. DRAIN ENGINE COOLANT

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3. DRAIN ENGINE OIL

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4. REMOVE OIL COOLER ASSEMBLY

(a) Slide the clip and disconnect the No. 5 water by-pass hose from the oil cooler assembly.

(b) Remove the 4 bolts and oil cooler assembly from the oil filter bracket sub-assembly.

(c) Remove the 3 oil cooler gaskets from the oil cooler assembly.

Installation

INSTALLATION

PROCEDURE

1. INSTALL OIL COOLER ASSEMBLY

(a) Install 3 new oil cooler gaskets to the oil cooler assembly.

(b) Install the oil cooler assembly to the oil filter bracket sub-assembly with the 4 bolts.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

(c) Connect the No. 5 water by-pass hose to the oil cooler assembly, and slide the clip to secure them.

2. ADD ENGINE OIL

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3. ADD ENGINE COOLANT

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4. INSPECT FOR COOLANT LEAK

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5. CHECK ENGINE OIL LEVEL

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6. INSPECT FOR ENGINE OIL LEAK

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7. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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