Toyota Yaris: G16e-gts (lubrication) / Engine Oil Cooler

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (lubrication) / Engine Oil Cooler

Components

COMPONENTS

ILLUSTRATION

*1

OIL COOLER ASSEMBLY

*2

OIL COOLER GASKET

*3

NO. 5 WATER BY-PASS HOSE

*4

OIL FILLER CAP ASSEMBLY

*5

GASKET

*6

OIL PAN DRAIN PLUG

*7

NO. 1 ENGINE UNDER COVER ASSEMBLY

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Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

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Inspection

INSPECTION

PROCEDURE

1. INSPECT OIL COOLER ASSEMBLY

(a) Visually check the oil cooler assembly for cracks or damage.

If cracks or damage are found, replace the oil cooler assembly.

Removal

REMOVAL

PROCEDURE

1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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2. DRAIN ENGINE COOLANT

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3. DRAIN ENGINE OIL

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4. REMOVE OIL COOLER ASSEMBLY

(a) Slide the clip and disconnect the No. 5 water by-pass hose from the oil cooler assembly.

(b) Remove the 4 bolts and oil cooler assembly from the oil filter bracket sub-assembly.

(c) Remove the 3 oil cooler gaskets from the oil cooler assembly.

Installation

INSTALLATION

PROCEDURE

1. INSTALL OIL COOLER ASSEMBLY

(a) Install 3 new oil cooler gaskets to the oil cooler assembly.

(b) Install the oil cooler assembly to the oil filter bracket sub-assembly with the 4 bolts.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

(c) Connect the No. 5 water by-pass hose to the oil cooler assembly, and slide the clip to secure them.

2. ADD ENGINE OIL

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3. ADD ENGINE COOLANT

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4. INSPECT FOR COOLANT LEAK

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5. CHECK ENGINE OIL LEVEL

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6. INSPECT FOR ENGINE OIL LEAK

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7. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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    G16e-gts (lubrication)

    ..

    Lubrication System

    On-vehicle InspectionON-VEHICLE INSPECTION PROCEDURE 1. CHECK ENGINE OIL LEVEL (a) Warm up and stop the engine, then wait for 5 minutes. (b) Check that the engine oil level is between the low level and full level marks on the engine oil level dipstick...

    Other information:

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Data List / Active Test


    DATA LIST / ACTIVE TEST DATA LIST NOTICE: In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. HINT: Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts...

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Removal


    REMOVAL CAUTION / NOTICE / HINT CAUTION: Never perform work on fuel system components near any possible ignition sources. Vaporized fuel could ignite, resulting in a serious accident. Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal...

    Categories

    Supplemental Restraint System (SRS) Precautions

    The front and side supplemental restraint systems (SRS) include different types of air bags. Please verify the different types of air bags which are equipped on your vehicle by locating the “SRS AIRBAG” location indicators. These indicators are visible in the area where the air bags are installed.

    The air bags are installed in the following locations:

    The steering wheel hub (driver air bag) The front passenger dashboard (front passenger air bag) The outboard sides of the front seatbacks (side air bags) The front and rear window pillars, and the roof edge along both sides (curtain air bags)

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