Toyota Yaris: Fuel Pump / Disassembly

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (fuel) / Fuel Pump / Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

Get a quote for windscreen replacement online

Click here

PROCEDURE

1. REMOVE FUEL SENDER GAUGE ASSEMBLY

Click here

2. REMOVE FUEL PUMP

(a) Detach the 2 claws and 2 clamps and disconnect the fuel suction tube from the fuel sub-tank sub-assembly.

(b) Remove the O-ring from the fuel sub-tank sub-assembly.

(d) Disconnect the connector from the fuel pump.

(e) Detach the 3 claws and remove the No. 1 cap from the sub-assembly support.

(f) Remove the fuel pump from the sub-assembly support.

(g) Remove the O-ring from the fuel pump.

Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump removal/installation are shown below...

Inspection

INSPECTION PROCEDURE 1. INSPECT FUEL PUMP (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Specified Condition U - V 0...

Other information:

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Installation

INSTALLATION CAUTION / NOTICE / HINT NOTICE: After performing the ECU configuration procedure and update ECU security key procedure, make sure to perform the initialization procedure for when the cable has been disconnected and reconnected to the negative (-) auxiliary battery terminal...

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Lack of Power (Turbocharger System)

CAUTION / NOTICE / HINT HINT: The diagnosis flowchart is for lack of power due to turbocharger factors. If symptom-specific diagnosis indicates a turbocharger related problem, check using this flowchart. PROCEDURE 1. CHECK TURBOCHARGER SUB-ASSEMBLY (a) Check for oil leaks and large carbon deposits around the connecting surfaces of the turbocharger sub-assembly...