Toyota Yaris: Fuel Pump / Disassembly

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (fuel) / Fuel Pump / Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

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PROCEDURE

1. REMOVE FUEL SENDER GAUGE ASSEMBLY

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2. REMOVE FUEL PUMP

(a) Detach the 2 claws and 2 clamps and disconnect the fuel suction tube from the fuel sub-tank sub-assembly.

(b) Remove the O-ring from the fuel sub-tank sub-assembly.

(c) Detach the 4 claws and disconnect the sub-assembly support from the fuel sub-tank sub-assembly.

(d) Disconnect the connector from the fuel pump.

(e) Detach the 3 claws and remove the No. 1 cap from the sub-assembly support.

(f) Remove the fuel pump from the sub-assembly support.

(g) Remove the O-ring from the fuel pump.

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump removal/installation are shown below...

    Inspection

    INSPECTION PROCEDURE 1. INSPECT FUEL PUMP (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Specified Condition U - V 0...

    Other information:

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Data List / Active Test


    DATA LIST / ACTIVE TEST DATA LIST NOTICE: In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. HINT: Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts...

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Removal


    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are replaced during forward recognition camera removal/installation are shown below. Necessary Procedure After Parts Removed/Installed/Replaced Replacement Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link Forward recognition camera Adjust forward recognition camera Dynamic Radar Cruise Control System Front Camera System Lane Tracing Assist System Pre-collision System Automatic High Beam System One Time Recognition: Sequential Recognition: Driving Adjustment: Update ECU security key Vehicle control history (RoB) are stored NOTICE: When replacing the forward recognition camera, replace it with a new one...

    Categories

    Liftgate/Trunk Lid

    WARNING

    Never allow a person to ride in the luggage compartment/trunk

    Allowing a person to ride in the luggage compartment/trunk is dangerous. The person in the luggage compartment/trunk could be seriously injured or killed during sudden braking or a collision.

    Do not drive with the liftgate/trunk lid open

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