Toyota Yaris: Fuel Pump / Disassembly

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (fuel) / Fuel Pump / Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

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PROCEDURE

1. REMOVE FUEL SENDER GAUGE ASSEMBLY

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2. REMOVE FUEL PUMP

(a) Detach the 2 claws and 2 clamps and disconnect the fuel suction tube from the fuel sub-tank sub-assembly.

(b) Remove the O-ring from the fuel sub-tank sub-assembly.

(d) Disconnect the connector from the fuel pump.

(e) Detach the 3 claws and remove the No. 1 cap from the sub-assembly support.

(f) Remove the fuel pump from the sub-assembly support.

(g) Remove the O-ring from the fuel pump.

Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump removal/installation are shown below...

Inspection

INSPECTION PROCEDURE 1. INSPECT FUEL PUMP (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Specified Condition U - V 0...

Other information:

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Diagnostic Trouble Code Chart

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Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Replacement

REPLACEMENT PROCEDURE 1. SEPARATE NO. 1 ENGINE UNDER COVER ASSEMBLY Click here 2. DRAIN ENGINE COOLANT CAUTION: When engine coolant is hot, do not remove the reserve tank cap or the radiator drain cock plug. Fluid and steam may spray out due to high pressure, possibly resulting in burns...