Toyota Yaris: Gf1a (transfer / 4wd / Awd) / Transfer Oil

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Drivetrain / Gf1a (transfer / 4wd / Awd) / Transfer Oil

Components

COMPONENTS

ILLUSTRATION

*1	NO. 1 ENGINE UNDER COVER ASSEMBLY	*2	TRANSFER FILLER PLUG
*3	TRANSFER DRAIN PLUG	*4	GASKET
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": Nm (kgfcm, ft.*lbf)		Nm (kgfcm, ft.*lbf): Specified torque
*	For use with SST and union nut wrench	●	Non-reusable part

On-vehicle Inspection

ON-VEHICLE INSPECTION

CAUTION / NOTICE / HINT

NOTICE:

The plug shown in the illustration is not the transfer filler plug, so do not attempt to fill transfer oil via this plug.

*a

NOT the Transfer Filler Plug
Filling transfer oil via this plug will cause the transfer oil to be overfilled, resulting in oil leakage.

PROCEDURE

1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here

2. CHECK TRANSFER OIL

(a) Stop the vehicle on a level surface.

(b) Using a 10 mm straight hexagon wrench and 10 x 12 mm long offset wrench, remove the transfer filler plug and gasket.

(c) Check that the oil level is between 0 to 5.0 mm (0 to 0.197 in.) from the bottom lip of the transfer filler plug hole.

If the result is not as specified, add transfer oil.

Oil grade:

Toyota genuine differential gear oil LT API GL-5 or equivalent

Viscosity:

SAE 75W-85

NOTICE:

Using transfer oil other than the specified oil may cause abnormal noise or vibration, or damage the transfer of your vehicle.
When adding oil, pour it slowly.
Too much or too little oil will lead to transfer problems.

*a	0 to 5.0 mm (0 to 0.197 in.)

(d) If the oil level is low, refill oil after checking for oil leaks.

(e) Using SST, 10 mm straight hexagon wrench and union nut wrench, install a new gasket into the transfer filler plug, and then install the transfer filler plug.

SST: 09961-00950

Torque:

Specified tightening torque :

39 N·m {398 kgf·cm, 29 ft·lbf}

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
Click here
When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + SST (fulcrum length of 150 mm (5.906 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 19.9 N*m (203 kgf*cm, 15 ft.*lbf)

*a	10 mm Straight Hexagon Wrench
*b	10 mm Union Nut Wrench
*c	Fulcrum Length

3. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here

Transfer Case Front Oil Seal (for Rh Side)

ComponentsCOMPONENTS ILLUSTRATION *1 DRIVE SHAFT BEARING BRACKET *2 TRANSFER CASE OIL SEAL RH Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft...

Transfer System

Other information:

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Data List / Active Test

DATA LIST / ACTIVE TEST DATA LIST CAUTION: Never measure the resistance of the SRS parts because current from the tester may cause the SRS parts to deploy. NOTICE: In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not...

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Components

COMPONENTS ILLUSTRATION *1 FRONT AXLE ASSEMBLY *2 FRONT AXLE SHAFT NUT *3 FRONT DISC *4 FRONT DISC BRAKE CALIPER ASSEMBLY *5 FRONT DRIVE SHAFT ASSEMBLY *6 FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY *7 FRONT SPEED SENSOR *8 TIE ROD END SUB-ASSEMBLY *9 COTTER PIN *10 FRONT SHOCK ABSORBER ASSEMBLY *11 FRONT FLEXIBLE HOSE *12 STEERING KNUCKLE SEAL *13 INNER NO...