Toyota Yaris: Back Door Glass / Removal

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Vehicle Exterior / Window / Glass / Back Door Glass / Removal

REMOVAL

CAUTION / NOTICE / HINT

NOTICE:

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.

PROCEDURE

1. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

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2. REMOVE REAR SPOILER ASSEMBLY

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3. REMOVE BACK DOOR GLASS

(a) Disconnect each connector and disengage each clamp.

(b) Apply protective tape to the area around the installation position of the back door glass on the back door panel to prevent it from being scratched.

Protective Tape

(c) When reusing the back door glass:

(1) Place matchmarks on the back door glass and back door panel at the locations indicated in the illustration.

*a

Matchmark

(d) Pass a piano wire between the back door panel and back door glass from the interior.

*a

Piano Wire

(e) Tie both wire ends to wooden blocks or similar objects that can serve as handles.

(f) Cut the adhesive by pulling the piano wire around the back door glass.

NOTICE:

  • When separating the back door glass, take care not to damage the paint or interior and exterior ornaments.
  • When cutting the adhesive, take care not to damage the connectors on the back door glass.
  • Do not pull the piano wire in a vertical direction, but pull it in a horizontal direction.

(g) Using suction cups, disengage the No. 1 back window glass spacer and No. 2 back window glass spacer to remove the back door glass.

NOTICE:

  • To prevent the back door glass from falling when performing this operation, be sure to hold the back door glass using suction cups.
  • Be careful not to drop the back door glass.
  • Leave as much adhesive on the back door panel as possible when removing the back door glass.

4. REMOVE BACK WINDOW GLASS ADHESIVE DAM

(a) When reusing the back door glass:

(1) Using a scraper, remove the back window glass adhesive dam.

NOTICE:

  • Be careful not to damage the back door glass.
  • Be sure to replace the back window glass adhesive dam with a new one.

*a

Back Side of Back Door Glass

5. REMOVE NO. 2 BACK WINDOW GLASS ADHESIVE DAM

(a) When reusing the back door glass:

(1) Using a scraper, remove the No. 2 back window glass adhesive dam.

NOTICE:

  • Be careful not to damage the back door glass.
  • Be sure to replace the No. 2 back window glass adhesive dam with a new one.

*a

Back Side of Back Door Glass

6. REMOVE NO. 1 BACK WINDOW OUTSIDE MOULDING LH

(a) When reusing the back door glass:

(1) Using a scraper, remove the No. 1 back window outside moulding LH.

NOTICE:

  • Be careful not to damage the back door glass.
  • Be sure to replace the No. 1 back window outside moulding LH with a new one.

*a

Back Side of Back Door Glass

7. REMOVE NO. 1 BACK WINDOW OUTSIDE MOULDING RH

HINT:

Use the same procedure as for the LH side.

8. REMOVE BACK WINDOW GLASS CLIP LH

(a) When reusing the back door glass:

(1) Using a scraper, remove the back window glass clip LH.

NOTICE:

  • Be careful not to damage the back door glass.
  • Be sure to replace the back window glass clip LH with a new one.

*a

Back Side of Back Door Glass

9. REMOVE BACK WINDOW GLASS CLIP RH

HINT:

Use the same procedure as for the LH side.

10. REMOVE BACK DOOR GLASS SPACER

(a) When reusing the back door glass:

(1) Using a scraper, remove the 2 back door glass spacers.

NOTICE:

  • Be careful not to damage the back door glass.
  • Be sure to replace the back door glass spacer with a new one.

*a

Back Side of Back Door Glass

    Components

    COMPONENTS ILLUSTRATION *1 BACK DOOR GLASS *2 NO. 2 BACK WINDOW GLASS ADHESIVE DAM *3 BACK WINDOW GLASS ADHESIVE DAM *4 NO. 1 BACK WINDOW MOULDING OUTSIDE LH *5 NO...

    Installation

    INSTALLATION CAUTION / NOTICE / HINT NOTICE: Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent. PROCEDURE 1. CLEAN BACK DOOR GLASS (a) When reusing the back door glass: (1) Using a scraper, remove any remaining adhesive residue from the back window glass...

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