Toyota Yaris: Back Door Glass / Removal

REMOVAL

CAUTION / NOTICE / HINT

NOTICE:

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.

PROCEDURE

1. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

Click here

2. REMOVE REAR SPOILER ASSEMBLY

Click here

3. REMOVE BACK DOOR GLASS

(a) Disconnect each connector and disengage each clamp.

(b) Apply protective tape to the area around the installation position of the back door glass on the back door panel to prevent it from being scratched.

Protective Tape

(c) When reusing the back door glass:

(1) Place matchmarks on the back door glass and back door panel at the locations indicated in the illustration.

*a Matchmark

(d) Pass a piano wire between the back door panel and back door glass from the interior.

*a Piano Wire

(e) Tie both wire ends to wooden blocks or similar objects that can serve as handles.

(f) Cut the adhesive by pulling the piano wire around the back door glass.

(g) Using suction cups, disengage the No. 1 back window glass spacer and No. 2 back window glass spacer to remove the back door glass.

4. REMOVE BACK WINDOW GLASS ADHESIVE DAM

(a) When reusing the back door glass:

(1) Using a scraper, remove the back window glass adhesive dam. NOTICE: Be careful not to damage the back door glass. Be sure to replace the back window glass adhesive dam with a new one.

*a Back Side of Back Door Glass

5. REMOVE NO. 2 BACK WINDOW GLASS ADHESIVE DAM

(a) When reusing the back door glass:

(1) Using a scraper, remove the No. 2 back window glass adhesive dam. NOTICE: Be careful not to damage the back door glass. Be sure to replace the No. 2 back window glass adhesive dam with a new one.

*a Back Side of Back Door Glass

6. REMOVE NO. 1 BACK WINDOW OUTSIDE MOULDING LH

(a) When reusing the back door glass:

(1) Using a scraper, remove the No. 1 back window outside moulding LH. NOTICE: Be careful not to damage the back door glass. Be sure to replace the No. 1 back window outside moulding LH with a new one.

*a Back Side of Back Door Glass

7. REMOVE NO. 1 BACK WINDOW OUTSIDE MOULDING RH

HINT:

Use the same procedure as for the LH side.

8. REMOVE BACK WINDOW GLASS CLIP LH

(a) When reusing the back door glass:

(1) Using a scraper, remove the back window glass clip LH. NOTICE: Be careful not to damage the back door glass. Be sure to replace the back window glass clip LH with a new one.

*a Back Side of Back Door Glass

9. REMOVE BACK WINDOW GLASS CLIP RH

HINT:

Use the same procedure as for the LH side.

10. REMOVE BACK DOOR GLASS SPACER

(a) When reusing the back door glass:

(1) Using a scraper, remove the 2 back door glass spacers. NOTICE: Be careful not to damage the back door glass. Be sure to replace the back door glass spacer with a new one.

*a Back Side of Back Door Glass