Toyota Yaris: Front Lower Ball Joint / Removal

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Suspension / Front Suspension / Front Lower Ball Joint / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front lower ball joint assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replacement Part or Procedure

Necessary Procedures

Effect/Inoperative Function When Necessary Procedures are not Performed

Link

Front wheel alignment adjustment

ECU Data Initialization

Active torque split AWD system

Calibration

  • DTCs are stored
  • Slip indicator light illuminates
  • VSC disabled or malfunctions

HINT:

  • Use the same procedure for the RH and LH sides.
  • The following procedure is for the LH side.

PROCEDURE

1. REMOVE FRONT AXLE ASSEMBLY

Click here

2. REMOVE FRONT LOWER BALL JOINT ASSEMBLY

(a) Secure the front axle assembly in a vise using aluminum plates.

NOTICE:

Do not overtighten the vise.

(b) Remove the cotter pin.

(c) Remove the nut.

(d) Install SST to the front lower ball joint assembly as shown in the illustration.

SST: 09960-20010

09961-02050

NOTICE:

Check that the clearance measurement between SST and the front axle assembly is 1 mm (0.0394 in.).

*a

1 mm (0.0394 in.)

(e) Using SST, remove the front lower ball joint assembly from the front axle assembly as shown in the illustration.

SST: 09960-20010

09961-02010

09961-02050

*a

Center Nut

*b

Molybdenum Grease Application Area

*c

Place wrench here

*d

String

Turn

CAUTION:

Apply molybdenum grease to the threads and end of the SST bolt.

NOTICE:

  • Install SST with the center nut so that (A) and (B) shown in the illustration are parallel. Otherwise, the front lower ball joint dust cover may be damaged.
  • Be sure to place a wrench on the part shown in the illustration.
  • Do not damage the front lower ball joint dust cover.
  • Do not damage the steering knuckle.
  • Do not damage the front disc brake dust cover.

    On-vehicle Inspection

    ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT FRONT LOWER BALL JOINT ASSEMBLY (a) Check for looseness. (1) Lift up the vehicle. (2) Move the front lower No...

    Inspection

    INSPECTION PROCEDURE 1. INSPECT FRONT LOWER BALL JOINT ASSEMBLY (a) Inspect the turning torque of the ball joint. (1) Secure the front lower ball joint assembly in a vise using aluminum plates...

    Other information:

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: On-vehicle Inspection


    ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT HOOD SUB-ASSEMBLY (a) Check that the clearance measurements of areas "A" through "E" are within each standard range. Standard Clearance Area Measurement Area Measurement A 2.0 to 6.0 mm (0.0787 to 0...

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Removal


    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the manual transaxle assembly removal/installation are shown below...

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