Toyota Yaris: Fuel Sender Gauge Assembly / Removal

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (fuel) / Fuel Sender Gauge Assembly / Removal

REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

  • Never perform work on fuel system components near any possible ignition sources.
  • Vaporized fuel could ignite, resulting in a serious accident.
  • Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.
  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

NOTICE:

  • After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.
  • This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

    Click here

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Lane tracing assist system

    Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more.

    Pre-collision system

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

    -

PROCEDURE

1. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

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2. REMOVE FUEL SENDER GAUGE ASSEMBLY

(a) Detach the 4 clamps and disconnect the wire harness.

NOTICE:

  • Do not damage the wire harness.
  • When disengaging each wire harness from the clamp, disengage one wire at a time.

(b) Disconnect the 2 connectors from the fuel suction plate sub-assembly.

(c) Detach the claw and remove the fuel sender gauge assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

3. REMOVE REAR FLOOR SERVICE HOLE COVER (for RH Side)

(a) Remove the rear floor service hole cover and butyl tape.

*a

Protective Tape

(b) Disconnect the connector from the fuel tank vent tube assembly.

4. REMOVE NO. 1 FUEL TUBE CLAMP

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5. REMOVE FUEL PUMP GAUGE RETAINER

HINT:

Perform the same procedure as for the fuel suction tube with pump and gauge assembly.

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6. REMOVE FUEL TANK VENT TUBE ASSEMBLY

(a) Disconnect the fuel return vent tube sub-assembly and remove the fuel tank vent tube assembly from the fuel tank assembly.

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NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

(b) Remove the gasket from the fuel tank assembly.

7. REMOVE NO. 2 FUEL SENDER GAUGE ASSEMBLY

(a) Disconnect the connector from the fuel tank vent tube assembly.

(b) Detach the 2 clamps and disconnect the wire harness from the fuel tank vent tube assembly.

NOTICE:

Do not damage the wire harness.

(c) Detach the claw and remove the No. 2 fuel sender gauge assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

    Components

    COMPONENTS ILLUSTRATION *1 FUEL RETURN VENT TUBE SUB-ASSEMBLY *2 FUEL SENDER GAUGE ASSEMBLY *3 REAR FLOOR SERVICE HOLE COVER *4 NO...

    Inspection

    INSPECTION PROCEDURE 1. INSPECT FUEL SENDER GAUGE ASSEMBLY CAUTION: Perform the inspection in a well-ventilated area. Do not perform the inspection near an open flame...

    Other information:

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Removal


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    Categories

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