Toyota Yaris: Fuel Sender Gauge Assembly / Inspection

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (fuel) / Fuel Sender Gauge Assembly / Inspection

INSPECTION

PROCEDURE

1. INSPECT FUEL SENDER GAUGE ASSEMBLY

CAUTION:

Perform the inspection in a well-ventilated area.

Do not perform the inspection near an open flame.

(a) Check that the float moves smoothly between F and E.

(b) Check the fuel sender gauge assembly voltage.

(1) Apply 5 V between terminals 2 and 3.

NOTICE:

  • Be careful when connecting the leads, as the fuel sender gauge assembly may be damaged if the leads are connected to the wrong terminals.
  • Do not apply more than 6 V to terminals 2 or 3.

HINT:

If a stable power supply is not available, connect 4 nickel-metal hydride batteries (1.2 V each) or equivalent in series.

*a

Component without harness connected

(Fuel Sender Gauge Assembly)

*b

Voltage Applied between Terminals

(2) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Float Level

Specified Condition

1 - 2

F

4.255 to 4.605 V*

Between F and E

0.345 to 4.605 V* (Gradually changes)

E

0.345 to 0.695 V*

*: The output voltage changes depending on the voltage applied to the terminals.

Output voltage (F) = (0.851 x Voltage applied to terminals) to (0.921 x Voltage applied to terminals)

Output voltage (E) = (0.069 x Voltage applied to terminals) to (0.139 x Voltage applied to terminals)

If the result is not as specified, replace the fuel sender gauge assembly.

*a

Component without harness connected

(Fuel Sender Gauge Assembly)

2. INSPECT NO. 2 FUEL SENDER GAUGE ASSEMBLY

CAUTION:

Perform the inspection in a well-ventilated area.

Do not perform the inspection near an open flame.

(a) Check that the float moves smoothly between F and E.

(b) Check the No. 2 fuel sender gauge assembly voltage.

(1) Apply 5 V between terminals 2 and 3.

NOTICE:

  • Be careful when connecting the leads, as the fuel sender gauge assembly may be damaged if the leads are connected to the wrong terminals.
  • Do not apply more than 6 V to terminals 2 or 3.

HINT:

If a stable power supply is not available, connect 4 nickel-metal hydride batteries (1.2 V each) or equivalent in series.

*a

Component without harness connected

(No. 2 Fuel Sender Gauge Assembly)

*b

Voltage Applied between Terminals

(2) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Float Level

Specified Condition

1 - 2

F

4.255 to 4.605 V*

Between F and E

0.345 to 4.605 V* (Gradually changes)

E

0.345 to 0.695 V*

*: The output voltage changes depending on the voltage applied to the terminals.

Output voltage (F) = (0.851 x Voltage applied to terminals) to (0.921 x Voltage applied to terminals)

Output voltage (E) = (0.069 x Voltage applied to terminals) to (0.139 x Voltage applied to terminals)

If the result is not as specified, replace the No. 2 fuel sender gauge assembly.

*a

Component without harness connected

(No. 2 Fuel Sender Gauge Assembly)

    Removal

    REMOVAL CAUTION / NOTICE / HINT CAUTION: Never perform work on fuel system components near any possible ignition sources. Vaporized fuel could ignite, resulting in a serious accident...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL NO. 2 FUEL SENDER GAUGE ASSEMBLY (a) Attach the claw and install the No. 2 fuel sender gauge assembly. NOTICE: Be careful not to bend the arm of the fuel sender gauge assembly...

    Other information:

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Data List / Active Test


    DATA LIST / ACTIVE TEST DATA LIST NOTICE: In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. HINT: Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts...

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Diagnostic Trouble Code Chart


    D..

    Categories

    Fuel Gauge

    The fuel gauge shows approximately how much fuel is remaining in the tank when the ignition is switched ON. We recommend keeping the tank over 1/4 full.

    Toyota Yaris. Fuel Gauge

    Full 1/4 Full Empty

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