Toyota Yaris: Fuel Pump / Reassembly

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (fuel) / Fuel Pump / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL FUEL PUMP

HINT:

Perform "Inspection After Repair" after replacing the fuel pump.

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(a) Install the fuel pump to the No. 1 cap.

(b) Apply gasoline to a new O-ring.

(c) Install the O-ring to the sub-assembly support.

(d) Attach the 3 claws and install the No. 1 cap to the sub-assembly support.

(e) Connect the connector to the fuel pump.

(f) Attach the 4 claws and connect the sub-assembly support to the fuel sub-tank sub-assembly.

(g) Apply gasoline to a new O-ring.

(h) Install the O-ring to the fuel suction tube.

(i) Attach the 2 claws and 2 clamps and connect the fuel suction tube to the fuel sub-tank sub-assembly.

2. INSTALL FUEL SENDER GAUGE ASSEMBLY

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    Inspection

    INSPECTION PROCEDURE 1. INSPECT FUEL PUMP (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Specified Condition U - V 0...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (a) Install a new gasket to the fuel tank assembly. (b) Connect the fuel return vent tube sub-assembly to the fuel suction tube with pump and gauge assembly...

    Other information:

    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Removal


    REMOVAL PROCEDURE 1. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL Click here 2. REMOVE OUTER MIRROR SWITCH ASSEMBLY (a) Using a screwdriver with its tip wrapped in protective tape, disengage the claws to remove the outer mirror switch assembly...

    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Inspection


    INSPECTION PROCEDURE 1. INSPECT CYLINDER BLOCK FOR WARPAGE (a) Using a precision straightedge and feeler gauge, check the surface which contacts the cylinder head gasket for warpage. Maximum Warpage: 0.05 mm (0.00197 in.) HINT: If the warpage is more than the maximum, replace the cylinder block sub-assembly...

    Categories

    Key Suspend Function

    If a key is left in the vehicle, the functions of the key left in the vehicle are temporarily suspended to prevent theft of the vehicle.

    To restore the functions, press the unlock button on the functions-suspended key in the vehicle.

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