Toyota Yaris: Fuel Pump / Reassembly

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (fuel) / Fuel Pump / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL FUEL PUMP

HINT:

Perform "Inspection After Repair" after replacing the fuel pump.

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(a) Install the fuel pump to the No. 1 cap.

(b) Apply gasoline to a new O-ring.

(c) Install the O-ring to the sub-assembly support.

(d) Attach the 3 claws and install the No. 1 cap to the sub-assembly support.

(e) Connect the connector to the fuel pump.

(f) Attach the 4 claws and connect the sub-assembly support to the fuel sub-tank sub-assembly.

(g) Apply gasoline to a new O-ring.

(h) Install the O-ring to the fuel suction tube.

(i) Attach the 2 claws and 2 clamps and connect the fuel suction tube to the fuel sub-tank sub-assembly.

2. INSTALL FUEL SENDER GAUGE ASSEMBLY

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    Inspection

    INSPECTION PROCEDURE 1. INSPECT FUEL PUMP (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Specified Condition U - V 0...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (a) Install a new gasket to the fuel tank assembly. (b) Connect the fuel return vent tube sub-assembly to the fuel suction tube with pump and gauge assembly...

    Other information:

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Data List / Active Test


    DATA LIST / ACTIVE TEST DATA LIST NOTICE: In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. HINT: Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts...

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Check For Intermittent Problems


    CHECK FOR INTERMITTENT PROBLEMS CHECK FOR INTERMITTENT PROBLEMS HINT: A momentary interruption (open circuit) in the connectors and/or wire harness between the sensors and ECUs can be detected using the Data List function of the GTS. (a) Follow the directions on the GTS to display the Data List and select areas where momentary interruption should be monitored...

    Categories

    Key Suspend Function

    If a key is left in the vehicle, the functions of the key left in the vehicle are temporarily suspended to prevent theft of the vehicle.

    To restore the functions, press the unlock button on the functions-suspended key in the vehicle.

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