Toyota Yaris: Condenser / Installation

INSTALLATION

PROCEDURE

1. INSTALL COOLER CONDENSER ASSEMBLY

(a) Engage the guide to install the cooler condenser assembly. NOTICE: Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly. HINT: If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows. Capacity: Add 40 cc (1.35 fl. oz) Compressor Oil: ND-OIL 8 or equivalent

(b) Install the 3 bolts.

2. INSTALL NO. 2 AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

(a) Remove the vinyl tape from the No. 2 air conditioner tube and accessory assembly and cooler condenser assembly.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the No. 2 air conditioner tube and accessory assembly.

Compressor Oil:

ND-OIL 8 or equivalent

(c) Install the O-ring to the No. 2 air conditioner tube and accessory assembly.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free from foreign matter.

(d) Connect the No. 2 air conditioner tube and accessory assembly to the cooler condenser assembly with the bolt.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

3. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

(a) Remove the vinyl tape from the No. 1 cooler refrigerant discharge hose and cooler condenser assembly.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the No. 1 cooler refrigerant discharge hose.

Compressor Oil:

ND-OIL 8 or equivalent

(c) Install the O-ring to the No. 1 cooler refrigerant discharge hose.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free from foreign matter.

(d) Connect the No. 1 cooler refrigerant discharge hose to the cooler condenser assembly with the bolt.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

4. INSTALL NO. 1 RADIATOR AIR GUIDE LH

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5. INSTALL NO. 1 RADIATOR AIR GUIDE RH

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6. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE LH

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7. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE RH

HINT:

Use the same procedure as for the LH side.

8. INSTALL COOL AIR INTAKE DUCT

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9. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

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10. INSTALL HOOD LOCK ASSEMBLY

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11. INSTALL FRONT BUMPER REINFORCEMENT

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12. INSTALL FRONT BUMPER ENERGY ABSORBER

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13. INSTALL RADIATOR UPPER AIR GUIDE PLATE

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14. INSTALL NO. 1 AIR CLEANER INLET

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15. INSTALL HEADLIGHT ASSEMBLY LH

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16. INSTALL HEADLIGHT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

17. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

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18. WARM UP ENGINE

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19. INSPECT FOR REFRIGERANT LEAK

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