Toyota Yaris: Fuel Tank / Installation
INSTALLATION
PROCEDURE
1. INSTALL CHARCOAL CANISTER OUTLET HOSE
(a) Engage the clamp to install the charcoal canister outlet hose to the fuel tank assembly.
2. INSTALL FUEL TANK ASSEMBLY
CAUTION:
The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.
(a) Set the fuel tank assembly on an engine lifter.
NOTICE:
Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.
(b) Using the engine lifter, slowly raise the fuel tank assembly, and temporarily install the fuel tank assembly, fuel tank band RH and fuel tank band LH with the 4 bolts.
| (c) Tighten the 4 bolts in the order shown in the illustration. Torque: 45 N·m {459 kgf·cm, 33 ft·lbf} NOTICE:
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3. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
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4. CONNECT NO. 6 FUEL TANK BREATHER TUBE
(a) Connect the No. 6 fuel tank breather tube.
5. CONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY
(a) Connect the fuel tank filler pipe sub-assembly.
6. INSTALL FUEL TANK TO FILLER PIPE HOSE
(a) Install the fuel tank to filler pipe hose to the fuel tank assembly and tighten the hose clamp.
7. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Install the fuel tank main tube sub-assembly to the fuel pipe.
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8. INSTALL NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY
(a) Install the No. 1 fuel evaporation tube sub-assembly to the fuel pipe.
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9. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY
(a) Install the No. 1 fuel tank protector sub-assembly with the 4 clips.
10. INSTALL NO. 2 FUEL TANK PROTECTOR
(a) a. Install the No. 2 fuel tank protector with the 4 clips and nut.
Torque:
10.5 N·m {107 kgf·cm}
11. INSTALL DIFFERENTIAL CARRIER ASSEMBLY
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12. INSTALL FUEL TANK VENT TUBE ASSEMBLY
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13. INSTALL FUEL PUMP GAUGE RETAINER
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14. INSTALL NO. 1 FUEL TUBE CLAMP
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15. INSTALL REAR FLOOR SERVICE HOLE COVER (for RH Side)
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16. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
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17. ADD FUEL
Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below...
Other information:
Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Data List / Active Test
DATA LIST / ACTIVE TEST DATA LIST NOTICE: In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. HINT: Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts...
Toyota Yaris XP210 (2020-2024) Owner's Manual: Active Safety System
Pre-Crash Safety Technology Pre-crash safety technology is designed to assist the driver in averting collisions or reduce their severity in situations where they cannot be avoided. Collision damage reduction in low vehicle speed rangeForward driving: Low Speed Pre-Collision System...
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Fuel Gauge
The fuel gauge shows approximately how much fuel is remaining in the tank when the ignition is switched ON. We recommend keeping the tank over 1/4 full.
