Toyota Yaris: Engine Unit / Components

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Engine Unit / Components

COMPONENTS

ILLUSTRATION

*1

FUEL TUBE SUB-ASSEMBLY

*2

HEATER WATER HOSE INLET

*3

HEATER WATER HOSE OUTLET

*4

NO. 2 AIR HOSE

*5

NO. 5 AIR HOSE

*6

NO. 6 WATER BY-PASS HOSE

*7

NO. 5 WATER BY-PASS HOSE

*8

NO. 3 VACUUM TRANSMITTING HOSE

*9

UNION TO CONNECTOR TUBE HOSE

*10

NO. 1 TURBO WATER HOSE

*11

COMPRESSOR WITH PULLEY ASSEMBLY

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

*1

NO. 1 WATER BY-PASS PIPE

*2

NO. 3 WATER BY-PASS PIPE

*3

NO. 4 WATER BY-PASS PIPE

*4

WATER BY-PASS HOSE ASSEMBLY

*5

INTAKE AIR PIPE

*6

ENGINE HANGER BRACKET

*7

DRIVE SHAFT BEARING BRACKET

*8

NO. 4 CYLINDER BROCK INSULATOR

*9

VACUUM SENSOR ASSEMBLY

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

-

-

ILLUSTRATION

*1

NO. 1 TURBO INSULATOR

*2

TURBOCHARGER SUB-ASSEMBLY

*3

NO. 2 TURBO INSULATOR

*4

PURGE VALVE (PURGE VSV)

*5

NO. 6 ENGINE WIRE

*6

NO. 2 ENGINE COVER BRACKET

*7

INTAKE MANIFOLD

*8

EXHAUST MANIFOLD TO HEAD GASKET

*9

GASKET

*10

NO. 1 INTAKE MANIFOLD TO HEAD GASKET

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

*1

WATER BY-PASS PIPE

*2

NO. 7 ENGINE WIRE

*3

FUEL TUBE SUB-ASSEMBLY

*4

OIL LEVEL GAGE SUB-ASSEMBLY

*5

OIL LEVEL GAGE GUIDE

*6

FUEL DELIVERY GUARD

*7

NO. 1 DELIVERY PIPE SPACER

*8

FUEL DELIVERY PIPE

*9

INJECTOR VIBRATION INSULATOR

*10

FUEL DELIVERY SPACER

*11

NO. 1 FUEL PIPE SUB-ASSEMBLY

*12

FUEL PUMP ASSEMBLY

*13

FUEL PUMP FLANGE

*14

FUEL PUMP LIFTER ASSEMBLY

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

*

For use with a union nut wrench

ILLUSTRATION

*1

NO. 1 VENTILATION FLANGE SEPARATOR

*2

FUEL DELIVERY PIPE SUB-ASSEMBLY

*3

NO. 6 ENGINE WIRE

*4

DIRECT FUEL INJECTOR ASSEMBLY

*5

NOZZLE HOLDER CLAMP

*6

NO. 3 FUEL INJECTOR BACK-UP RING

*7

NO. 1 FUEL INJECTOR BACK-UP RING

*8

C-RING

*9

INJECTOR VIBRATION INSULATOR

*10

FUEL INJECTOR SEAL

*11

NO. 2 CYLINDER BLOCK INSULATOR

*12

SENSOR WIRE

*13

VENTILATION HOSE

*14

VACUUM REGULATING VALVE ASSEMBLY

*15

IGNITION COIL ASSEMBLY

*16

ENGINE COVER JOINT

*17

O-RING

*18

MANIFOLD TO CYLINDER HEAD GASKET

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

-

-

ILLUSTRATION

*1

ENGINE COVER BRACKET

*2

FUEL HOSE BRACKET

*3

INTAKE PIPE OR HOSE STAY

*4

NO. 3 CYLINDER BLOCK INSULATOR

*5

TIMING GEAR COVER INSULATOR

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

ILLUSTRATION

*1

SPARK PLUG

*2

OIL PRESSURE AND TEMPERATURE SENSOR

*3

CAMSHAFT POSITION SENSOR (for Intake Side)

*4

CAMSHAFT POSITION SENSOR (for Exhaust Side)

*5

CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side)

*6

CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side)

*7

WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

*8

WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY

*9

OIL FILLER CAP ASSEMBLY

*10

OIL FILLER CAP GASKET

*11

CRANKSHAFT POSITION SENSOR

*12

PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY)

*13

VACUUM PUMP ASSEMBLY

*14

GASKET

*15

NO. 4 O-RING

*16

NO. 2 O-RING

*17

O-RING

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Precoated part

ILLUSTRATION

*1

CRANKSHAFT PULLEY ASSEMBLY

*2

OUTLET WATER SUB-ASSEMBLY

*3

CYLINDER HEAD COVER SUB-ASSEMBLY

*4

SPARK PLUG TUBE GASKET

*5

NO. 1 VACUUM PUMP BRACKET

*6

ENGINE MOUNTING BRACKET RH

*7

NO. 2 TIMING CHAIN COVER ASSEMBLY

*8

TIMING CHAIN COVER OIL SEAL

*9

TIMING CHAIN COVER ASSEMBLY

*10

NO. 1 CHAIN TENSIONER ASSEMBLY

*11

TIMING CHAIN GUIDE

*12

DAMPER PLATE SPACER

*13

OUTLET WATER GASKET

*14

CYLINDER HEAD COVER GASKET

*15

CHAIN TENSIONER GASKET

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

-

-

*T1

1st: 260 (2651 , 192)

2nd: Turn 90°

-

-

ILLUSTRATION

*1

CHAIN TENSIONER SLIPPER

*2

CHAIN SUB-ASSEMBLY

*3

NO. 1 CHAIN VIBRATION DAMPER

*4

CRANKSHAFT TIMING GEAR OR SPROCKET

*5

CRANKSHAFT TIMING GEAR KEY

*6

CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

*7

CAMSHAFT TIMING GEAR ASSEMBLY

*8

FUEL PUMP LIFTER GUIDE

*9

FUEL PUMP LIFTER HOUSING

*10

CAMSHAFT POSITION SENSOR HOLDER

*11

NO. 2 CAMSHAFT BEARING CAP

*12

NO. 4 CAMSHAFT BEARING CAP

*13

EXHAUST CAMSHAFT SUB-ASSEMBLY

*14

INTAKE CAMSHAFT SUB-ASSEMBLY

*15

NO. 1 CAMSHAFT BEARING CAP

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

ILLUSTRATION

*1

NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

*2

VALVE LASH ADJUSTER ASSEMBLY

*3

VALVE STEM CAP

*4

CYLINDER HEAD SUB-ASSEMBLY

*5

CYLINDER HEAD GASKET

*6

CYLINDER HEAD SET BOLT

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

-

-

*T1

1st: 50 (510, 37)

2nd: Turn 90°

3rd: Turn 90°

*T2

1st: 40 (408, 30)

2nd: Turn 90°

3rd: Turn 90°

ILLUSTRATION

*1

OIL FILTER SUB-ASSEMBLY

*2

OIL FILTER UNION

*3

OIL COOLER ASSEMBLY

*4

OIL FILTER BRACKET SUB-ASSEMBLY

*5

OIL PAN DRAIN PLUG

*6

OIL PAN DRAIN GASKET

*7

NO. 2 OIL PAN SUB-ASSEMBLY

*8

NO. 1 OIL PAN PLUG

*9

GASKET

*10

OIL PAN SUB-ASSEMBLY

*11

OIL STRAINER SUB-ASSEMBLY

*12

OIL STRAINER GASKET

*13

ENGINE BALANCER ASSEMBLY

*14

BALANCESHAFT HOUSING SPACER

*15

REAR ENGINE OIL SEAL

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

-

-

*T1

1st: 43 (438, 32)

2nd: 54 (551, 40)

-

-

ILLUSTRATION

*1

STUD BOLT

*2

RING PIN

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

    Precaution

    PRECAUTION HINT: Any digits beyond the 0.01 mm (1/1000 in.) place for standard, minimum and maximum values should be used as a reference only. When both standard and maximum or minimum values are listed for an inspection, use the standard value as a reference only and base any judgments on the maximum and minimum values...

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine unit removal/installation are shown below...

    Other information:

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Installation


    INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. INSTALL NO. 4 WINDSHIELD OUTSIDE MOULDING CLIP HINT: Perform the following procedure only when replacement of a No...

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Installation


    INSTALLATION PROCEDURE 1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY Click here 2. INSTALL WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY (a) Install a new gasket to the water inlet with water pump housing sub-assembly. HINT: Be sure to clean the contact surfaces...

    Categories

    Refueling

    Before refueling, close all the doors, windows, and the liftgate/trunk lid, and switch the ignition OFF.

    To open the fuel-filler lid, pull the remote fuel-filler lid release.

    Toyota Yaris. Refueling

    To remove the fuel-filler cap, turn it counterclockwise. Attach the removed cap to the inner side of the fuel-filler lid.

    read more

     
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