Toyota Yaris: Cylinder Block / Components

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Cylinder Block / Components

COMPONENTS

ILLUSTRATION

*1

RING PIN

*2

STRAIGHT PIN

*3

STUD BOLT

*4

NO. 3 OIL NOZZLE SUB-ASSEMBLY

*5

NO. 2 OIL NOZZLE SUB-ASSEMBLY

*6

NO. 1 OIL NOZZLE SUB-ASSEMBLY

*7

PISTON PIN

*8

PISTON RING SET

*9

CRANKSHAFT BEARING

*10

CRANKSHAFT

*11

CRANKSHAFT THRUST WASHER

*12

CRANKSHAFT BEARING CAP

*13

CONNECTING ROD BEARING

*14

CONNECTING ROD SUB-ASSEMBLY

*15

CONNECTING ROD BEARING CAP

*16

CYLINDER BLOCK INSURATOR

*17

NO. 1 VENTILATION CASE

*18

PISTON

*19

CRANKSHAFT BEARING CAP SET BOLT

*20

CONNECTING ROD BOLT

*21

OIL SEPARATOR GASKET

*22

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

*T1

1st: 70 (714, 52)

2nd: Turn 90°

*T2

1st: 40 (408, 30)

2nd: Turn 90°

    Precaution

    PRECAUTION HINT: Any digits beyond the 0.01 mm (1/1000 in.) place for standard, minimum and maximum values should be used as a reference only. When both standard and maximum or minimum values are listed for an inspection, use the standard value as a reference only and base any judgments on the maximum and minimum values...

    Disassembly

    DISASSEMBLY CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during cylinder block removal/installation are shown below...

    Other information:

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Removal


    REMOVAL CAUTION / NOTICE / HINT CAUTION: Never perform work on fuel system components near any possible ignition sources. Vaporized fuel could ignite, resulting in a serious accident. Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal...

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Removal


    REMOVAL CAUTION / NOTICE / HINT HINT: When removing the name plates, heat the vehicle body, back door outside garnish and name plates using a heat light. Heating Temperature Item Temperature Vehicle Body Back Door Panel 40 to 60°C (104 to 140°F) Back Door Outside Garnish Name Plates 20 to 30°C (68 to 86°F) CAUTION: Do not touch the heat light and heated parts, touching the heat light may result in burns...

    Categories

    Break-In Period

    No special break-in is necessary, but a few precautions in the first 600 miles (1,000 km) may add to the performance, economy, and life of the vehicle.

    Do not race the engine. Do not maintain one constant speed, either slow or fast, for a long period of time. Do not drive constantly at full-throttle or high engine rpm for extended periods of time. Avoid unnecessary hard stops. Avoid full-throttle starts.

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