Toyota Yaris: General Maintenance / Chassis

Toyota Yaris XP210 (2020-2023) Reapir and Service Manual / General / Maintenance / General Maintenance / Chassis

CHASSIS

INSPECT STEERING LINKAGE AND GEAR HOUSING

(a) Inspect the steering wheel free play.

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(b) Inspect the steering linkage for looseness or damage.

(1) Check that the tie rod ends do not have any play.

(2) Check that the dust seals and boots are not damaged.

(3) Check that the boot clamps are not loose.

(4) Check that the steering gear housing is not damaged.

INSPECT BALL JOINTS AND DUST COVERS

(a) Inspect the ball joints for excessive looseness.

(1) Jack up the front of the vehicle and place wooden blocks with a height of 180 to 200 mm (7.09 to 7.87 in.) under the front tires.

(2) Lower the vehicle until the front coil spring has about half its ordinary load. Place stands under the vehicle for safety.

(3) Check that the front wheels are pointing straight ahead. Use wheel chocks on all 4 wheels.

(4) Using a lever, pry up the end of the lower arm. Check the amount of play.

Maximum Ball Joint Vertical Play:

0 mm (0 in.)

If there is any play, replace the ball joint.

(b) Check the dust cover for damage.

INSPECT DRIVE SHAFT BOOTS

(a) Inspect the drive shaft boots for loose clamps, cracks, grease leaks, kinks or damage.

INSPECT MANUAL TRANSAXLE

(a) Visually check the transaxle for oil leaks. If oil is leaking, find the cause and repair it.

INSPECT FRONT AND REAR SUSPENSION

(a) Inspect the front and rear suspension.

for Front Suspension:
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for Rear Suspension:
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Body

BODY TIGHTEN BOLTS AND NUTS ON CHASSIS AND BODY (a) If necessary, tighten the bolts and nuts on the chassis parts listed below. Front axle and suspension Drivetrain Rear axle and suspension Brake system Engine mounts Other chassis parts (b) If necessary, tighten the bolts and nuts on the body parts listed below...

Gf1a Transfer Oil

ComponentsCOMPONENTS ILLUSTRATION *1 NO. 1 ENGINE UNDER COVER ASSEMBLY *2 TRANSFER FILLER PLUG *3 TRANSFER DRAIN PLUG *4 GASKET Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft...

Other information:

Toyota Yaris XP210 (2020-2023) Reapir and Service Manual: Rear Brake Flexible Hose

ComponentsCOMPONENTS ILLUSTRATION *1 REAR FLEXIBLE HOSE *2 GASKET *3 UNION BOLT *4 BRAKE LINE Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) * For use with a union nut wrench ● Non-reusable part - - InstallationINSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side...

Toyota Yaris XP210 (2020-2023) Reapir and Service Manual: Parts Location

PARTS LOCATION ILLUSTRATION *1 FRONT DOOR LOCK WITH MOTOR ASSEMBLY RH *2 FRONT DOOR COURTESY LIGHT SWITCH ASSEMBLY RH *3 FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH *4 FRONT DOOR COURTESY LIGHT SWITCH ASSEMBLY LH *5 BACK DOOR OPENER SWITCH ASSEMBLY *6 BACK DOOR LOCK ASSEMBLY WITH COURTESY LIGHT SWITCH ILLUSTRATION *1 MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY *2 DOOR CONTROL SWITCH *3 MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) *4 POWER DISTRIBUTION BOX ASSEMBLY - ECU-IGR NO...