Toyota Yaris: Back Door / Adjustment

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Vehicle Exterior / Door / Hatch / Back Door / Adjustment

ADJUSTMENT

CAUTION / NOTICE / HINT

HINT:

  • Centering bolts are used to install the door hinges to the door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts (with washers) when making adjustments.
  • The specified torque for standard bolts is shown in the standard bolt chart.

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*a

Centering Bolt

*b

Standard Bolt

PROCEDURE

1. INSPECT BACK DOOR PANEL SUB-ASSEMBLY

(a) Check that the clearance measurements of areas "A" to "K" are within the standard ranges.

Standard Clearance:

Area

Measurement

Area

Measurement

A

6.0 to 9.0 mm (0.236 to 0.354 in.)

B

-0.5 to 2.5 mm (-0.0197 to 0.098 in.)

C

6.0 to 9.0 mm (0.236 to 0.354 in.)

D

-0.5 to 2.5 mm (-0.0197 to 0.098 in.)

E

3.0 to 8.0 mm (0.118 to 0.315 in.)

F

4.8 to 7.8 mm (0.189 to 0.307 in.)

G

4.9 to 8.9 mm (0.193 to 0.350 in.)

H

3.1 to 8.1 mm (0.122 to 0.319 in.)

I

3.5 to 8.5 mm (0.138 to 0.335 in.)

J

3.5 to 8.5 mm (0.138 to 0.335 in.)

K

4.2 to 9.2 mm (0.165 to 0.362 in.)

-

-

2. REMOVE DECK BOARD ASSEMBLY

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3. REMOVE DECK TRIM REAR COVER

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4. ADJUST BACK DOOR PANEL SUB-ASSEMBLY

(a) Loosen the 4 hinge bolts on the back door and adjust the back door position.

(b) Tighten the 4 hinge bolts on the back door after adjustment.

Torque:

19 N·m {194 kgf·cm, 14 ft·lbf}

HINT:

Use the same procedure for the RH side and LH side.

(c) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

(d) Using a brass bar and a hammer, hit the striker to adjust its position.

(e) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

5. INSTALL DECK TRIM REAR COVER

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6. INSTALL DECK BOARD ASSEMBLY

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    Disassembly

    DISASSEMBLY CAUTION / NOTICE / HINT PROCEDURE 1. REMOVE BACK DOOR TRIM BOARD (a) Remove the 11 clips and back door trim board. 2. REMOVE BACK DOOR TRIM COVER (a) Disengage the clips to remove the back door trim cover...

    Reassembly

    REASSEMBLY PROCEDURE 1. INSTALL BACK DOOR DUST PROOF SEAL (a) Engage the claw to install 3 new back door dust proof seals. 2. INSTALL NO...

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