Toyota Yaris: Back Door / Adjustment
ADJUSTMENT
CAUTION / NOTICE / HINT
HINT:
- Centering bolts are used to install the door hinges to the door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts (with washers) when making adjustments.
-
The specified torque for standard bolts is shown in the standard bolt chart.
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| *a | Centering Bolt |
| *b | Standard Bolt |
PROCEDURE
1. INSPECT BACK DOOR PANEL SUB-ASSEMBLY
(a) Check that the clearance measurements of areas "A" to "K" are within the standard ranges.
Standard Clearance:
| Area | Measurement | Area | Measurement |
|---|---|---|---|
| A | 6.0 to 9.0 mm (0.236 to 0.354 in.) | B | -0.5 to 2.5 mm (-0.0197 to 0.098 in.) |
| C | 6.0 to 9.0 mm (0.236 to 0.354 in.) | D | -0.5 to 2.5 mm (-0.0197 to 0.098 in.) |
| E | 3.0 to 8.0 mm (0.118 to 0.315 in.) | F | 4.8 to 7.8 mm (0.189 to 0.307 in.) |
| G | 4.9 to 8.9 mm (0.193 to 0.350 in.) | H | 3.1 to 8.1 mm (0.122 to 0.319 in.) |
| I | 3.5 to 8.5 mm (0.138 to 0.335 in.) | J | 3.5 to 8.5 mm (0.138 to 0.335 in.) |
| K | 4.2 to 9.2 mm (0.165 to 0.362 in.) | - | - |
2. REMOVE DECK BOARD ASSEMBLY
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3. REMOVE DECK TRIM REAR COVER
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4. ADJUST BACK DOOR PANEL SUB-ASSEMBLY
| (a) Loosen the 4 hinge bolts on the back door and adjust the back door position. |
|
(b) Tighten the 4 hinge bolts on the back door after adjustment.
Torque:
19 N·m {194 kgf·cm, 14 ft·lbf}
HINT:
Use the same procedure for the RH side and LH side.
| (c) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws. |
|
(d) Using a brass bar and a hammer, hit the striker to adjust its position.
(e) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.
Torque:
23 N·m {235 kgf·cm, 17 ft·lbf}
5. INSTALL DECK TRIM REAR COVER
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6. INSTALL DECK BOARD ASSEMBLY
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Disassembly
DISASSEMBLY CAUTION / NOTICE / HINT PROCEDURE 1. REMOVE BACK DOOR TRIM BOARD (a) Remove the 11 clips and back door trim board.
2. REMOVE BACK DOOR TRIM COVER (a) Disengage the clips to remove the back door trim cover...
Reassembly
REASSEMBLY PROCEDURE 1. INSTALL BACK DOOR DUST PROOF SEAL (a) Engage the claw to install 3 new back door dust proof seals.
2. INSTALL NO...
Other information:
Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Data List / Active Test
DATA LIST / ACTIVE TEST NOTICE: In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. When diagnosing symptoms such as hesitation, rough idle, or other small symptoms using vehicle control history, compare data extracted from the same vehicle model in the same conditions and make sure to analyze all data in its entirety before making a diagnosis...
Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Vehicle Control History
VEHICLE CONTROL HISTORY CHECK VEHICLE CONTROL HISTORY HINT: The vehicle control history data stores the history of the reject function and system protection operations. The number of occurrences, date and distance are stored in batches for each item...
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Turning the Engine Off
Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.Automatic transaxle: Shift the selector lever to the P position and set the parking brake.
Press the push button start to turn off the engine. The ignition position is off.