Toyota Yaris: Stop And Start System / Starter Relay Circuit Current Above Threshold (P061519)

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Engine & Hybrid System / Stop And Start / Stop And Start System / Starter Relay Circuit Current Above Threshold (P061519)

DESCRIPTION

When the engine is started by stop and start control, the engine stop and start ECU controls the starter assembly by activating the ST NO. 1 relay (for starter pinion operation) via voltage from terminal STA.

If overcurrent is detected in the starter relay circuit, the engine stop and start ECU stores DTC P061519 and blinks the stop and start cancel indicator.

DTC No.	Detection Item	DTC Detection Condition	Trouble Area	Warning Indicate	Memory	Note
P061519	Starter Relay Circuit Current Above Threshold	Both of the following conditions are met for 1 second (1 trip detection logic): Ignition switch ON. Overcurrent to ST NO. 1 relay is detected.	Wire harness or connector ST NO. 1 relay Engine stop and start ECU	Blinks	DTC stored	SAE Code: P0617

CONFIRMATION DRIVING PATTERN

HINT:

If the cable is disconnected from the auxiliary battery terminal, stop and start control is prohibited until refresh charge is completed.
In this case, let the vehicle idle to complete the refresh charge. The refresh charge is complete when the Data List item Status of Auxiliary Battery Charge Control changes from "Refresh Charge Mode". (Usually, idling the engine for 5 to 60 minutes with the auxiliary battery fluid temperature at 11°C (52°F) or higher, the refresh charge will be completed.)
If the GTS is not available and the Data List item Status of Auxiliary Battery Charge Control cannot be checked, charge the auxiliary battery by idling the engine for approximately 5 to 60 minutes or driving the vehicle, and then drive the vehicle and check that stop and start control operates.
If the engine is started with the hood open, the system determines that a jump start has occurred. Therefore, make sure that the hood is closed before starting the engine and driving the vehicle.
After the refresh charge completes, turn the ignition switch off, wait for at least 30 seconds, and then start the engine again. If the vehicle enters refresh charge mode again while the engine is idling, the initial refresh charge did not properly complete, so wait for the refresh charge to complete.
Allow the engine to idle for 3 minutes after it is warmed up and check that the engine idle speed is within 50 rpm of the target idle speed.

CONFIRMATION AFTER TROUBLESHOOTING

(a) Clear the DTCs.

Powertrain > Stop and Start > Clear DTCs

(b) Start the engine and warm it up.

CAUTION:

When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.

(d) Stop the vehicle, move the shift lever to neutral and release the clutch pedal.

(e) Keep the engine stopped by stop and start control for 1 second or more.

(f) Depress the clutch pedal and start the engine.

(g) Check that DTCs are not output.

Powertrain > Stop and Start > Trouble Codes

STOP AND START SYSTEM OPERATION CHECK

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WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

Before replacing the engine stop and start ECU, read the number of starter operations and write it into a new engine stop and start ECU.
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After replacing the engine stop and start ECU, perform learning of the external backup boost converter (eco run vehicle converter assembly).
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After replacing the engine stop and start ECU or air conditioning amplifier assembly, reset and perform learning of the air conditioning information in the engine stop and start ECU.
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Inspect the fuses for circuits related to this system before performing the following procedure.

HINT:

Using the GTS, read the freeze frame data before troubleshooting. System condition information is recorded as freeze frame data the moment a DTC is stored. This information can be useful when troubleshooting.
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For wire harness and connector inspection procedures and precautions, refer to " "
DTCs for the stop and start system are not cleared even if the malfunction has been repaired. After repairing the malfunction, be sure to clear the DTCs.
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PROCEDURE

1.	CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - BBC NO. 1 FUSE AND BBC NO. 2 FUSE)

(a) Disconnect the A66 engine stop and start ECU connector.

(b) Remove the BBC NO. 1 fuse and BBC NO. 2 fuse from the No. 1 engine room relay block.

Standard Resistance:

Tester Connection	Condition	Specified Condition
A66-1 (BIN2) - 2 (BBC NO. 2 fuse)	Always	Below 1 Ω
A66-3 (BIN1) - 2 (BBC NO. 1 fuse)	Always	Below 1 Ω
A66-1 (BIN2) - Body ground and other terminals	Always	10 kΩ or higher
A66-3 (BIN1) - Body ground and other terminals	Always	10 kΩ or higher
2 (BBC NO. 2 fuse) - Body ground and other terminals	Always	10 kΩ or higher
2 (BBC NO. 1 fuse) - Body ground and other terminals	Always	10 kΩ or higher

REPAIR OR REPLACE HARNESS OR CONNECTOR

2.	CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - ST NO. 1 RELAY)

(a) Disconnect the H45 certification ECU (smart key ECU assembly) connector.

(b) Disconnect the A64 clutch start switch assembly connector.

(d) Disconnect the A66 and A67 engine stop and start ECU connectors.

(e) Remove the ST NO. 1 relay from the No. 1 engine room relay block.

(f) Measure the resistance according to the value(s) in the table below.

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Standard Resistance:

Tester Connection	Condition	Specified Condition
A67-21 (STA) - 2 (ST NO. 1 relay holder)	Always	Below 1 Ω
A67-21 (STA) - Body ground and other terminals	Always	10 kΩ or higher
2 (ST NO. 1 relay holder) - Body ground and other terminals	Always	10 kΩ or higher
A66-1 (BIN2) - A67-21 (STA)	Always	10 kΩ or higher
A66-3 (BIN1) - A67-21 (STA)	Always	10 kΩ or higher

REPAIR OR REPLACE HARNESS OR CONNECTOR

3.	CHECK ENGINE STOP AND START ECU

(a) Disconnect the engine stop and start ECU connector.

Component without harness connected

(Engine Stop and Start ECU)

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection	Condition	Specified Condition
A67-21 (STA) - A67-6 (DGND)	Always	10 kΩ or higher

REPLACE ENGINE STOP AND START ECU

4.	INSPECT RELAY (ST NO. 1 RELAY)

(a) Inspect the ST NO. 1 relay.

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USE SIMULATION METHOD TO CHECK

REPLACE RELAY (ST NO. 1 RELAY)

Analog to Digital Converter Circuit Voltage Out of Range (P060B1C,P060B49,P060B71)

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Starter Relay Signal Compare Failure (P061562)

DESCRIPTION When the STA signal detected by the ECM and by the engine stop and start ECU do not match, the engine stop and start ECU stores DTC P061562 and blinks the stop and start cancel indicator...

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Toyota Yaris: Stop And Start System / Starter Relay Circuit Current Above Threshold (P061519)

Analog to Digital Converter Circuit Voltage Out of Range (P060B1C,P060B49,P060B71)

Starter Relay Signal Compare Failure (P061562)

Other information:

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Problem Symptoms Table

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Installation

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