Toyota Yaris: Transfer Case Front Oil Seal (for Lh Side) / Replacement

Toyota Yaris XP210 (2020-2023) Reapir and Service Manual / Drivetrain / Gf1a (transfer / 4wd / Awd) / Transfer Case Front Oil Seal (for Lh Side) / Replacement

REPLACEMENT

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the transfer case front oil seal removal/installation are shown below.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Lane tracing assist system

    Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more.

    Pre-collision system

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

    -

PROCEDURE

1. REMOVE TRANSFER ASSEMBLY

Click here

2. REMOVE TRANSFER AND TRANSAXLE SETTING STUD BOLT

Click here

3. SECURE TRANSFER ASSEMBLY

Click here

4. REMOVE TRANSFER CASE OIL SEAL

(a) Using SST, remove the transfer case oil seal from the transfer case.

SST: 09308-00010

NOTICE:

  • Do not scratch the press-fitting surface of the transfer case oil seal.
  • Wear or damage to the front drive shaft oil seal RH on the transmission side will cause transfer oil leakage.

    If it is worn or damaged, replace the front drive shaft oil seal RH.

    Click here

*1

Transfer Case Oil Seal

5. INSTALL TRANSFER CASE OIL SEAL

(a) Coat the lip of a new transfer case oil seal with MP grease.

(b) Using SST and a hammer, tap in a new transfer case oil seal as shown in the illustration.

SST: 09608-10010

SST: 09950-70010

09951-07100

Drive in depth (A):

9.5 to 10.5 mm (0.375 to 0.413 in.)

NOTICE:

  • Tap the transfer case oil seal uniformly so that the transfer case oil seal is straight.
  • Do not tap the transfer case oil seal in too far.

*1

Transfer Case Oil Seal

6. REMOVE TRANSFER ASSEMBLY

Click here

7. INSTALL TRANSFER AND TRANSAXLE SETTING STUD BOLT

Click here

8. INSTALL TRANSFER ASSEMBLY

Click here

    Components

    C..

    Transfer Case Front Oil Seal (for Rh Side)

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