Toyota Yaris: Maintenance / Rear Brake Flexible Hose

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / General / Maintenance / Rear Brake Flexible Hose

Components

COMPONENTS

ILLUSTRATION

*1

REAR FLEXIBLE HOSE

*2

GASKET

*3

UNION BOLT

*4

BRAKE LINE

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

*

For use with a union nut wrench

Non-reusable part

-

-

Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL REAR FLEXIBLE HOSE

NOTICE:

When installing the rear flexible hose, minimize twisting of the hose.

(a) Install the rear flexible hose with a new clip.

NOTICE:

  • When installing the rear flexible hose, face the identification mark to the upper side of the vehicle.
  • Install the clip as far as it will go.

*a

Identification Mark

*b

Torque Wrench Fulcrum Length

(b) Using a union nut wrench, connect the brake line to the rear flexible hose while holding the rear flexible hose with a wrench.

Torque:

Specified tightening torque :

15.2 N·m {155 kgf·cm, 11 ft·lbf}

NOTICE:

  • Do not kink or damage the brake line.
  • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here

  • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

    13.4 N*m (137 kgf*cm, 10 ft.*lbf)

(c) Install the rear flexible hose to the flexible hose bracket with the bolt.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

NOTICE:

Do not twist the rear flexible hose when installing it.

(d) Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

Torque:

39.2 N·m {400 kgf·cm, 29 ft·lbf}

NOTICE:

  • Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.
  • Do not twist the rear flexible hose when installing it.

2. BLEED BRAKE LINE

Click here

3. INSTALL REAR WHEEL

Click here

Removal

REMOVAL

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. REMOVE REAR WHEEL

Click here

2. DRAIN BRAKE FLUID

NOTICE:

If brake fluid leaks onto any painted surface, immediately wash it off.

3. REMOVE REAR FLEXIBLE HOSE

(a) Remove the union bolt and gasket, and disconnect the rear flexible hose from the rear disc brake cylinder assembly.

(b) Remove the bolt and separate the rear flexible hose from the flexible hose bracket.

(c) Using a union nut wrench, disconnect the brake line while holding the rear flexible hose with a wrench.

NOTICE:

  • Do not kink or damage the brake line.
  • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

(d) Remove the clip and rear flexible hose from the vehicle body.

    License Plate Light Bulb

    ComponentsCOMPONENTS ILLUSTRATION *1 LICENSE PLATE LIGHT LENS *2 LICENSE PLATE LIGHT BULB RemovalREMOVAL CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH and LH sides...

    Rear Disc Brake Pad

    ..

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    WARNING

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