Toyota Yaris: Manual Transaxle Unit / Inspection
INSPECTION
PROCEDURE
1. INSPECT REVERSE IDLER GEAR THRUST CLEARANCE
(a) Using a feeler gauge, measure the reverse idler gear thrust clearance. Standard Clearance: 0.40 to 1.05 mm (0.0157 to 0.0413 in.) Maximum Clearance: 1.05 mm (0.0413 in.) If the clearance exceeds the maximum, replace the reverse idler gear, needle roller bearing, and reverse idler gear shaft. | |
2. INSPECT REVERSE IDLER GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the reverse idler gear radial clearance. Standard Clearance: 0.015 to 0.048 mm (0.000591 to 0.00189 in.) Maximum Clearance: 0.048 mm (0.00189 in.) If the clearance exceeds the maximum, replace the reverse idler gear, needle roller bearing, and reverse idler gear shaft. | |
DISASSEMBLY PROCEDURE 1. REMOVE NO. 1 CLUTCH HOUSING COVER (a) Remove the No. 1 clutch housing cover from the front transaxle case.
2. REMOVE RELEASE CYLINDER BLEEDER PLUG CAP (a) Remove the release cylinder bleeder plug cap from the release cylinder bleeder plug...
ComponentsCOMPONENTS ILLUSTRATION
*1 NEUTRAL POSITION SWITCH *2 GASKET *3 NO. 1 ENGINE UNDER COVER ASSEMBLY *4 ENGINE UNDER COVER LH
N*m (kgf*cm, ft...
Other information:
WARNING
Keep storage boxes closed when driving
Driving with the storage boxes open is dangerous. To reduce the
possibility
of injury in an accident or a sudden stop, keep the storage boxes closed
when driving.
Do not put articles in storage spaces with no lid
Putting articles in storage spaces with no lid is dangerous as they
could be
thrown around the cabin if the vehicle is suddenly accelerated and cause
injury depending on how the article is stored...
ComponentsCOMPONENTS ILLUSTRATION
*1 BACK DOOR LOCK ASSEMBLY WITH COURTESY LIGHT SWITCH *2 BACK DOOR TRIM BOARD
N*m (kgf*cm, ft.*lbf): Specified torque
MP grease RemovalREMOVAL CAUTION / NOTICE / HINT Click here
InspectionINSPECTION PROCEDURE 1...
Categories
No special break-in is necessary, but a few precautions in the first 600
miles (1,000 km) may add to the performance, economy, and life of
the vehicle.
Do not race the engine.
Do not maintain one constant speed, either slow or fast, for a long
period of time.
Do not drive constantly at full-throttle or high engine rpm for
extended periods of time.
Avoid unnecessary hard stops.
Avoid full-throttle starts.
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