Toyota Yaris: Clutch Unit / Inspection

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Drivetrain / Clutch / Clutch Unit / Inspection

INSPECTION

PROCEDURE

1. INSPECT CLUTCH DISC ASSEMBLY

(a) Using a vernier caliper, measure the rivet head depth.

Minimum Rivet Head Depth:

0.3 mm (0.0118 in.)

If necessary, replace the cover and disc clutch set.

*a

Facing

*b

Rivet

(b) Install the clutch disc assembly to the manual transaxle assembly.

HINT:

Insert the clutch disc assembly in the correct direction.

(c) Using a dial indicator, measure the clutch disc assembly runout.

Maximum Runout:

0.8 mm (0.0315 in.)

If necessary, replace the cover and disc clutch set.

2. INSPECT CLUTCH COVER ASSEMBLY

(a) Using a vernier caliper, measure the depth and width of the diaphragm spring wear.

Maximum:

Depth

0.5 mm (0.0197 in.)

Width

6.0 mm (0.236 in.)

If necessary, replace the cover and disc clutch set.

*a

Width

*b

Depth

3. INSPECT FLYWHEEL SUB-ASSEMBLY

(a) Using a dial indicator, check the flywheel sub-assembly runout.

Maximum Runout:

0.1 mm (0.00394 in.)

If necessary, replace the flywheel sub-assembly.

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during the cover and disc clutch set removal/installation are shown below...

    Installation

    INSTALLATION CAUTION / NOTICE / HINT NOTICE: When the manual transaxle assembly is removed, be sure to use a new clutch release cylinder with bearing assembly and new installation bolts...

    Other information:

    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Personal Light


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    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Fail-safe Chart


    FAIL-SAFE CHART If a problem occurs in the power steering system, the power steering assist will be stopped or the amount of power assist will be decreased to protect the system. Power Steering System Malfunction Fail-safe Operation EPS warning light Buzzer Torque sensor (electric power steering column sub-assembly) malfunction Power steering motor (power steering ECU assembly) malfunction Power steering ECU assembly malfunction Power steering assist stops or assist amount is limited Red or yellow Sounds intermittently or once Vehicle speed signal malfunction Skid control ECU (brake actuator assembly) malfunction Decrease in battery voltage (not malfunction) Power steering assist is temporarily limited Yellow Sounds once HINT: If the power steering assist stops, the EPS warning light comes on (red)...

    Categories

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    If a key is left in the vehicle, the functions of the key left in the vehicle are temporarily suspended to prevent theft of the vehicle.

    To restore the functions, press the unlock button on the functions-suspended key in the vehicle.

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