Toyota Yaris: Clutch Unit / Inspection
INSPECTION
PROCEDURE
1. INSPECT CLUTCH DISC ASSEMBLY
| (a) Using a vernier caliper, measure the rivet head depth. Minimum Rivet Head Depth: 0.3 mm (0.0118 in.) If necessary, replace the cover and disc clutch set. |
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| (b) Install the clutch disc assembly to the manual transaxle assembly. HINT: Insert the clutch disc assembly in the correct direction. |
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(c) Using a dial indicator, measure the clutch disc assembly runout.
Maximum Runout:
0.8 mm (0.0315 in.)
If necessary, replace the cover and disc clutch set.
2. INSPECT CLUTCH COVER ASSEMBLY
| (a) Using a vernier caliper, measure the depth and width of the diaphragm spring wear. Maximum: Depth 0.5 mm (0.0197 in.) Width 6.0 mm (0.236 in.) If necessary, replace the cover and disc clutch set. |
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3. INSPECT FLYWHEEL SUB-ASSEMBLY
(a) Using a dial indicator, check the flywheel sub-assembly runout.
Maximum Runout:
0.1 mm (0.00394 in.)
If necessary, replace the flywheel sub-assembly.
Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during the cover and disc clutch set removal/installation are shown below...
Installation
INSTALLATION CAUTION / NOTICE / HINT NOTICE: When the manual transaxle assembly is removed, be sure to use a new clutch release cylinder with bearing assembly and new installation bolts...
Other information:
Toyota Yaris XP210 (2020-2025) Owner's Manual: Tire Rotation
During rotation, inspect them for correct balance. Also, inspect them for uneven wear and damage. Abnormal wear is usually caused by one or a combination of the following: Incorrect tire pressure Improper wheel alignment Out-of-balance wheel Severe braking After rotation, inflate all tire pressures to specification and inspect the lug nuts for tightness...
Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT HINT: *: Use the GTS. PROCEDURE 1. VEHICLE BROUGHT TO WORKSHOP NEXT 2. CUSTOMER PROBLEM ANALYSIS NEXT 3. PRE-CHECK (a) Measure the auxiliary battery voltage. Standard voltage: 11 to 14 V (ignition switch off) If the voltage is below 11 V, recharge or replace the auxiliary battery before proceeding to the next step...
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Key Suspend Function
If a key is left in the vehicle, the functions of the key left in the vehicle are temporarily suspended to prevent theft of the vehicle.
To restore the functions, press the unlock button on the functions-suspended key in the vehicle.
