Toyota Yaris: Clutch Unit / Inspection

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Drivetrain / Clutch / Clutch Unit / Inspection

INSPECTION

PROCEDURE

1. INSPECT CLUTCH DISC ASSEMBLY

(a) Using a vernier caliper, measure the rivet head depth.

Minimum Rivet Head Depth:

0.3 mm (0.0118 in.)

If necessary, replace the cover and disc clutch set.

*a

Facing

*b

Rivet

(b) Install the clutch disc assembly to the manual transaxle assembly.

HINT:

Insert the clutch disc assembly in the correct direction.

(c) Using a dial indicator, measure the clutch disc assembly runout.

Maximum Runout:

0.8 mm (0.0315 in.)

If necessary, replace the cover and disc clutch set.

2. INSPECT CLUTCH COVER ASSEMBLY

(a) Using a vernier caliper, measure the depth and width of the diaphragm spring wear.

Maximum:

Depth

0.5 mm (0.0197 in.)

Width

6.0 mm (0.236 in.)

If necessary, replace the cover and disc clutch set.

*a

Width

*b

Depth

3. INSPECT FLYWHEEL SUB-ASSEMBLY

(a) Using a dial indicator, check the flywheel sub-assembly runout.

Maximum Runout:

0.1 mm (0.00394 in.)

If necessary, replace the flywheel sub-assembly.

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during the cover and disc clutch set removal/installation are shown below...

    Installation

    INSTALLATION CAUTION / NOTICE / HINT NOTICE: When the manual transaxle assembly is removed, be sure to use a new clutch release cylinder with bearing assembly and new installation bolts...

    Other information:

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    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Under Hood


    UNDER HOOD GENERAL NOTES Maintenance requirements vary depending on country. Check the maintenance schedule in the owner's manual. Following the maintenance schedule is mandatory. Determine the appropriate time to service the vehicle using either miles driven or time (months) elapsed, whichever reaches the specification first...

    Categories

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