Toyota Yaris: Clutch Unit / Inspection

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Drivetrain / Clutch / Clutch Unit / Inspection

INSPECTION

PROCEDURE

1. INSPECT CLUTCH DISC ASSEMBLY

(a) Using a vernier caliper, measure the rivet head depth.

Minimum Rivet Head Depth:

0.3 mm (0.0118 in.)

If necessary, replace the cover and disc clutch set.

*a

Facing

*b

Rivet

(b) Install the clutch disc assembly to the manual transaxle assembly.

HINT:

Insert the clutch disc assembly in the correct direction.

(c) Using a dial indicator, measure the clutch disc assembly runout.

Maximum Runout:

0.8 mm (0.0315 in.)

If necessary, replace the cover and disc clutch set.

2. INSPECT CLUTCH COVER ASSEMBLY

(a) Using a vernier caliper, measure the depth and width of the diaphragm spring wear.

Maximum:

Depth

0.5 mm (0.0197 in.)

Width

6.0 mm (0.236 in.)

If necessary, replace the cover and disc clutch set.

*a

Width

*b

Depth

3. INSPECT FLYWHEEL SUB-ASSEMBLY

(a) Using a dial indicator, check the flywheel sub-assembly runout.

Maximum Runout:

0.1 mm (0.00394 in.)

If necessary, replace the flywheel sub-assembly.

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during the cover and disc clutch set removal/installation are shown below...

    Installation

    INSTALLATION CAUTION / NOTICE / HINT NOTICE: When the manual transaxle assembly is removed, be sure to use a new clutch release cylinder with bearing assembly and new installation bolts...

    Other information:

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Reassembly


    REASSEMBLY CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH and LH sides. The procedure listed below is for the LH side. PROCEDURE 1. INSTALL STOP LIGHT LED (a) Install the stop light LED as shown in the illustration to install it...

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Removal


    REMOVAL CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. If the rear speed sensor rotor needs to be replaced, replace the rear axle hub and bearing assembly. PROCEDURE 1...

    Categories

    Key Suspend Function

    If a key is left in the vehicle, the functions of the key left in the vehicle are temporarily suspended to prevent theft of the vehicle.

    To restore the functions, press the unlock button on the functions-suspended key in the vehicle.

    read more

     
    Copyright © 2022 www.toyaris4.com