Toyota Yaris: Stop And Start System / Backup Boost Converter "A" Circuit Current Above Threshold (P323A19)

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Engine & Hybrid System / Stop And Start / Stop And Start System / Backup Boost Converter "A" Circuit Current Above Threshold (P323A19)

DESCRIPTION

A backup boost converter is built into the engine stop and start ECU.

The backup boost converter helps maintain auxiliary battery voltage to prevent various functions from failing if power source voltage supplied from the backup boost converter drops due to the high electrical load when the engine is restarted by stop and start control.

The backup boost converter helps maintain the power source voltage if the auxiliary battery voltage drops due to the high electrical load when the engine is restarted by stop and start control.

HINT:

A relay function and fuse function are provided in the backup boost converter.

If there is a malfunction in any of the electrical system circuits connected to the backup boost converter, the fuse and relay functions shut off the malfunctioning circuit to protect other circuits (remains shut off until next trip).

When the electrical system circuit is shut off, power to the circuit is cut off, causing any systems connected to the circuit to be disabled.

The fuse function is reset* when the ignition switch is turned off. If the malfunction still exists in the electrical system circuit that has been shut off by the relay function, it will be shut off again by the relay and fuse functions the next time the ignition switch is turned to ON.

*: A semiconductor fuse self resets according to electric signal.

The backup boost converter supplies power to:
  • Meter / gauge system
  • Power steering system
  • Headup display system
  • Toyota Safety Sense
  • Air conditioning system
  • Electronically controlled brake system

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

Warning Indicate

Memory

Note

P323A19

Backup Boost Converter "A" Circuit Current Above Threshold

The following condition continues for 1 second or more (1 trip detection logic):

  • Overcurrent is detected at the B41, B42, B43, IG41 and OP21 terminals in the engine stop and start ECU
  • Wire harness or connector
  • Engine stop and start ECU
  • Meter mirror subassembly*1
  • Combination meter assembly
  • Power steering ECU with motor assembly
  • Air conditioning control assembly
  • Millimeter wave radar sensor assembly*2
  • Skid control ECU (brake actuator assembly)

Blinks

DTC stored

SAE Code: P323A

  • *1: w/ Headup Display
  • *2: w/ Toyota Safety Sense

CONFIRMATION DRIVING PATTERN

CONFIRMATION AFTER TROUBLESHOOTING

HINT:

  • If the cable is disconnected from the auxiliary battery terminal, stop and start control is prohibited until refresh charge is completed.

    In this case, let the vehicle idle to complete the refresh charge. The refresh charge is complete when the Data List item Status of Auxiliary Battery Charge Control changes from "Refresh Charge Mode". (Usually, idling the engine for 5 to 60 minutes with the auxiliary battery fluid temperature at 11°C (52°F) or higher, the refresh charge will be completed.)

  • If the GTS is not available and the Data List item Status of Auxiliary Battery Charge Control cannot be checked, charge the auxiliary battery by idling the engine for approximately 5 to 60 minutes or driving the vehicle, and then drive the vehicle and check that stop and start control operates.

    If the engine is started with the hood open, the system determines that a jump start has occurred. Therefore, make sure that the hood is closed before starting the engine and driving the vehicle.

  • After the refresh charge completes, turn the ignition switch off, wait for at least 30 seconds, and then start the engine again. If the vehicle enters refresh charge mode again while the engine is idling, the initial refresh charge did not properly complete, so wait for the refresh charge to complete.
  • Allow the engine to idle for 3 minutes after it is warmed up and check that the engine idle speed is within 50 rpm of the target idle speed.

(a) Clear the DTCs.

Powertrain > Stop and Start > Clear DTCs

(b) Start the engine and warm it up.

(c) Drive the vehicle at 7 km/h (4 mph) or more.

CAUTION:

When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.

(d) Depress the brake pedal and stop the vehicle.

(e) Keep the engine stopped by stop and start control for 1 second or more. (Keep the shift lever in D.)

(f) Release the brake pedal with the shift lever in D to start the engine.

HINT:

If the engine cranks slowly when the engine is restarted, it can be determined that the auxiliary battery voltage is low.

(g) Check that DTCs are not output.

Powertrain > Stop and Start > Trouble Codes

STOP AND START SYSTEM OPERATION CHECK

HINT:

  • If the cable is disconnected from the auxiliary battery terminal, stop and start control is prohibited until refresh charge is completed.

    In this case, let the vehicle idle to complete the refresh charge. The refresh charge is complete when the Data List item Status of Auxiliary Battery Charge Control changes from "Refresh Charge Mode". (Usually, idling the engine for 5 to 60 minutes with the auxiliary battery fluid temperature at 11°C (52°F) or higher, the refresh charge will be completed.)

  • If the GTS is not available and the Data List item Status of Auxiliary Battery Charge Control cannot be checked, charge the auxiliary battery by idling the engine for approximately 5 to 60 minutes or driving the vehicle, and then drive the vehicle and check that stop and start control operates.

    If the engine is started with the hood open, the system determines that a jump start has occurred. Therefore, make sure that the hood is closed before starting the engine and driving the vehicle.

  • After the refresh charge completes, turn the ignition switch off, wait for at least 30 seconds, and then start the engine again. If the vehicle enters refresh charge mode again while the engine is idling, the initial refresh charge did not properly complete, so wait for the refresh charge to complete.

(a) Start the engine and warm it up.

(b) Turn the air conditioning system off.

(c) Drive the vehicle at 7 km/h (4 mph) or more.

CAUTION:

When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.

(d) Stop the vehicle, move the shift lever to neutral and release the clutch pedal.

(e) Allow the engine to stop by stop and start control.

(f) Depress the clutch pedal and start the engine.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • Before replacing the engine stop and start ECU, read the number of starter operations and write it into a new engine stop and start ECU.

    Click here

  • After replacing the engine stop and start ECU, perform learning of the external backup boost converter (eco run vehicle converter assembly).

    Click here

  • After replacing the engine stop and start ECU or air conditioning amplifier assembly, reset and perform learning of the air conditioning information in the engine stop and start ECU.

    Click here

  • Inspect the fuses for circuits related to this system before performing the following procedure.

HINT:

  • Using the GTS, read the freeze frame data before troubleshooting. System condition information is recorded as freeze frame data the moment a DTC is stored. This information can be useful when troubleshooting.

    Click here

  • If electrical load from additional devices installed to the vehicle (aftermarket audio system, etc.) is applied to the B43, IG12, IG31 or IG41 terminal in the engine stop and start ECU, the fuse function of the backup boost converter may operate.

    If the fuse function of the backup boost converter operates, any systems connected to the B43, IG12, IG31 or IG41 terminal in the engine stop and start ECU will not operate.

  • For wire harness and connector inspection procedures and precautions, refer to " "
  • DTCs for the stop and start system are not cleared even if the malfunction has been repaired. After repairing the malfunction, be sure to clear the DTCs.

    Click here

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - BBC NO. 1 FUSE AND BBC NO. 2 FUSE)

(a) Disconnect the A66 engine stop and start ECU connector.

(b) Remove the BBC NO. 1 fuse and BBC NO. 2 fuse from the No. 1 engine room relay block.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A66-1 (BIN2) - 2 (BBC NO. 2 fuse holder)

Always

Below 1 Ω

A66-3 (BIN1) - 2 (BBC NO. 1 fuse holder)

Always

Below 1 Ω

A66-1 (BIN2) - Body ground and other terminals

Always

10 kΩ or higher

2 (BBC NO. 2 fuse holder) - Body ground and other terminals

Always

10 kΩ or higher

A66-3 (BIN1) - Body ground and other terminals

Always

10 kΩ or higher

2 (BBC NO. 1 fuse holder) - Body ground and other terminals

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

2.

CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - EACH ECU OR SENSOR)

(a) Disconnect the H43 engine stop and start ECU connector.

(b) Disconnect the H6 combination meter assembly connector.

(c) Disconnect the H31 air conditioning control assembly connector.

(d) Disconnect the H1 power steering ECU assembly connector.

(e) Disconnect the A108 skid control ECU (brake actuator assembly) connector.

(f) Measure the resistance according to the value(s) in the table below.

Click here

Standard Resistance:

Tester Connection

Condition

Specified Condition

H43-10 (IG12) - H6-38 (IG+)

Always

Below 1 Ω

H43-3 (IG41) - H31-9 (IG+)

Always

Below 1 Ω

H43-23 (IG31) - H1-1 (IG)

Always

Below 1 Ω

H43-23 (IG31) - A108-12 (IGR)

Always

Below 1 Ω

H43-10 (IG12) - Body ground and other terminals

Always

10 kΩ or higher

H43-23 (IG31) - Body ground and other terminals

Always

10 kΩ or higher

H43-3 (IG41) - Body ground and other terminals

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

3.

CHECK VEHICLE SPECIFICATION

(a) Check the vehicle specification

Result

Proceed to

w/ Headup Display

A

w/o Headup Display

B

B

GO TO STEP 11

A

4.

CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - EACH ECU OR SENSOR)

(a) Disconnect the H43 engine stop and start ECU connector.

(b) Disconnect the H61 meter mirror sub-assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

Click here

Standard Resistance:

Tester Connection

Condition

Specified Condition

H43-11 (B43) - H61-2(B)

Always

Below 1 Ω

H43-11 (B43) - Body ground and other terminals

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

5.

CHECK VEHICLE SPECIFICATION

(a) Check the vehicle specification

Result

Proceed to

w/ Toyota Safety Sense

A

w/o Toyota Safety Sense

B

B

GO TO STEP 9

A

6.

CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - EACH ECU OR SENSOR)

(a) Disconnect the H43 engine stop and start ECU connector.

(b) Disconnect the B8 millimeter wave radar sensor assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

Click here

Standard Resistance:

Tester Connection

Condition

Specified Condition

H43-3 (IG41) - B8-8 (IGB)

Always

Below 1 Ω

H43-3 (IG41) - Body ground and other terminals

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

7.

CHECK ENGINE STOP AND START ECU

*a

Component without harness connected

(Engine Stop and Start ECU)

-

-

(a) Disconnect the A66, A67 and H43 engine stop and start ECU connectors.

(b) Measure the resistance according to the value(s) in the table below.

Click here

Standard Resistance:

Tester Connection

Condition

Specified Condition

H43-12 (B42) - A67-6 (DGND)

Always

10 kΩ or higher

H43-11 (B43) - A67-6 (DGND)

Always

10 kΩ or higher

H43-3 (IG41) - A67-6 (DGND)

Always

10 kΩ or higher

NG

REPLACE ENGINE STOP AND START ECU

OK

8.

CHECK VEHICLE CONDITION (B43 OR IG41 CIRCUIT)

(a) Check that additional devices installed to the vehicle (aftermarket audio system, etc.) are not connected to the B43 or IG41 terminal circuit of the engine stop and start ECU.

Result

Proceed to

Load from an additional device installed to the vehicle (aftermarket audio system, etc.) is not applied.

A

Load from an additional device installed to the vehicle (aftermarket audio system, etc.) is applied.

B

A

TROUBLESHOOT ECUS CONNECTED TO TERMINALS B43 AND IG41

B

END (REMOVE ADDITIONAL DEVICE)

9.

CHECK ENGINE STOP AND START ECU

*a

Component without harness connected

(Engine Stop and Start ECU)

-

-

(a) Disconnect the A66, A67 and H43 engine stop and start ECU connectors.

(b) Measure the resistance according to the value(s) in the table below.

Click here

Standard Resistance:

Tester Connection

Condition

Specified Condition

H43-12 (B42) - A67-6 (DGND)

Always

10 kΩ or higher

H43-11 (B43) - A67-6 (DGND)

Always

10 kΩ or higher

H43-3 (IG41) - A67-6 (DGND)

Always

10 kΩ or higher

NG

REPLACE ENGINE STOP AND START ECU

OK

10.

CHECK VEHICLE CONDITION (B43 OR IG41 CIRCUIT)

(a) Check that additional devices installed to the vehicle (aftermarket audio system, etc.) are not connected to the B43 or IG41 terminal circuit of the engine stop and start ECU.

Result

Proceed to

Load from an additional device installed to the vehicle (aftermarket audio system, etc.) is not applied.

A

Load from an additional device installed to the vehicle (aftermarket audio system, etc.) is applied.

B

A

TROUBLESHOOT ECUS CONNECTED TO TERMINALS B43 AND IG41

B

END (REMOVE ADDITIONAL DEVICE)

11.

CHECK VEHICLE SPECIFICATION

(a) Check the vehicle specification

Result

Proceed to

w/ Toyota Safety Sense

A

w/o Toyota Safety Sense

B

B

GO TO STEP 15

A

12.

CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - EACH ECU OR SENSOR)

(a) Disconnect the H43 engine stop and start ECU connector.

(b) Disconnect the B8 millimeter wave radar sensor assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

Click here

Standard Resistance:

Tester Connection

Condition

Specified Condition

H43-3 (IG41) - B8-8 (IGB)

Always

Below 1 Ω

H43-3 (IG41) - Body ground and other terminals

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

13.

CHECK ENGINE STOP AND START ECU

*a

Component without harness connected

(Engine Stop and Start ECU)

-

-

(a) Disconnect the A66, A67 and H43 engine stop and start ECU connectors.

(b) Measure the resistance according to the value(s) in the table below.

Click here

Standard Resistance:

Tester Connection

Condition

Specified Condition

H43-12 (B42) - A67-6 (DGND)

Always

10 kΩ or higher

H43-11 (B43) - A67-6 (DGND)

Always

10 kΩ or higher

H43-3 (IG41) - A67-6 (DGND)

Always

10 kΩ or higher

NG

REPLACE ENGINE STOP AND START ECU

OK

14.

CHECK VEHICLE CONDITION (B43 OR IG41 CIRCUIT)

(a) Check that additional devices installed to the vehicle (aftermarket audio system, etc.) are not connected to the B43 or IG41 terminal circuit of the engine stop and start ECU.

Result

Proceed to

Load from an additional device installed to the vehicle (aftermarket audio system, etc.) is not applied.

A

Load from an additional device installed to the vehicle (aftermarket audio system, etc.) is applied.

B

A

TROUBLESHOOT ECUS CONNECTED TO TERMINALS B43 AND IG41

B

END (REMOVE ADDITIONAL DEVICE)

15.

CHECK ENGINE STOP AND START ECU

*a

Component without harness connected

(Engine Stop and Start ECU)

-

-

(a) Disconnect the A66, A67 and H43 engine stop and start ECU connectors.

(b) Measure the resistance according to the value(s) in the table below.

Click here

Standard Resistance:

Tester Connection

Condition

Specified Condition

H43-12 (B42) - A67-6 (DGND)

Always

10 kΩ or higher

H43-11 (B43) - A67-6 (DGND)

Always

10 kΩ or higher

H43-3 (IG41) - A67-6 (DGND)

Always

10 kΩ or higher

NG

REPLACE ENGINE STOP AND START ECU

OK

16.

CHECK VEHICLE CONDITION (B43 OR IG41 CIRCUIT)

(a) Check that additional devices installed to the vehicle (aftermarket audio system, etc.) are not connected to the B43 or IG41 terminal circuit of the engine stop and start ECU.

Result

Proceed to

Load from an additional device installed to the vehicle (aftermarket audio system, etc.) is not applied.

A

Load from an additional device installed to the vehicle (aftermarket audio system, etc.) is applied.

B

A

TROUBLESHOOT ECUS CONNECTED TO TERMINALS B43 AND IG41

B

END (REMOVE ADDITIONAL DEVICE)

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