Toyota Yaris: Axle And Differential / Steering Knuckle

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Drivetrain / Axle And Differential / Steering Knuckle

Components

COMPONENTS

ILLUSTRATION

*1

FRONT AXLE HUB SUB-ASSEMBLY

*2

FRONT DISC BRAKE DUST COVER

*3

STEERING KNUCKLE

*4

FRONT LOWER BALL JOINT ASSEMBLY

*5

COTTER PIN

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

Non-reusable part

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the steering knuckle removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replacement Part or Procedure

Necessary Procedures

Effect/Inoperative Function When Necessary Procedures are not Performed

Link

Front wheel alignment adjustment

ECU Data Initialization

Active torque split AWD system

Calibration

  • DTCs are stored
  • Slip indicator light illuminates
  • VSC disabled or malfunctions

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. REMOVE FRONT AXLE ASSEMBLY

Click here

2. REMOVE FRONT LOWER BALL JOINT ASSEMBLY

Click here

3. REMOVE STEERING KNUCKLE

(a) Secure the front axle assembly between aluminum plates in a vise.

NOTICE:

Do not overtighten the vise.

(b) Remove the 3 bolts, front axle hub sub-assembly and front disc brake dust cover from the steering knuckle.

NOTICE:

  • Do not drop the front axle hub sub-assembly.
  • Be careful not to damage the speed sensor rotor or contact surfaces.
  • Do not allow foreign matter to contact the speed sensor rotor or contact surfaces.

Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL STEERING KNUCKLE

(a) Secure the steering knuckle between aluminum plates in a vise.

NOTICE:

Do not overtighten the vise.

(b) Install the front axle hub sub-assembly and front disc brake dust cover to the steering knuckle with the 3 bolts.

Torque:

130 N·m {1326 kgf·cm, 96 ft·lbf}

NOTICE:

  • Be careful not to damage the speed sensor rotor or contact surfaces.
  • Do not allow foreign matter to contact the speed sensor rotor or contact surfaces.

2. INSTALL FRONT LOWER BALL JOINT ASSEMBLY

Click here

3. INSTALL FRONT AXLE ASSEMBLY

Click here

    Rear Differential Side Gear Shaft Oil Seal

    ComponentsCOMPONENTS ILLUSTRATION *1 REAR DRIVE SHAFT OIL SEAL *2 REAR DIFFERENTIAL FILLER PLUG *3 REAR DIFFERENTIAL DRAIN PLUG *4 REAR DIFFERENTIAL CARRIER ASSEMBLY *5 GASKET - - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft...

    Clutch

    ..

    Other information:

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Data List / Active Test


    DATA LIST / ACTIVE TEST DATA LIST HINT: Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed...

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Components


    C..

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