Toyota Yaris: Clutch Master Cylinder / Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY
(a) Install a new clutch master cylinder gasket to the clutch master cylinder assembly.
(b) Install the clutch master cylinder assembly to the vehicle body with the 2 nuts.
Torque:
12.7 N·m {130 kgf·cm, 9 ft·lbf}
2. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN
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3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE
(a) Using a 10 mm union nut wrench, connect the clutch master cylinder to flexible hose tube to the clutch master cylinder assembly. Torque: Specified Tightening Torque : 15.2 N·m {155 kgf·cm, 11 ft·lbf} NOTICE: -
Do not kink or damage the clutch master cylinder to flexible hose tube.
-
Do not allow any foreign matter such as dirt or dust to enter the clutch master cylinder to flexible hose tube from the connecting part.
HINT: -
Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
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When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)
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| *a | Torque Wrench Fulcrum Length | | |
4. CONNECT NO. 1 CLUTCH RESERVOIR HOSE
(a) Connect the No. 1 clutch reservoir hose to the clutch master cylinder assembly and slide the hose clip to secure it. NOTICE: -
Make sure that the alignment mark of the No. 1 clutch reservoir hose is with in the assembly mark on shown in the illustration.
-
Make sure that the claws of the hose clip are within the location shown in the illustration.
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| *a | View A | *b | Front of Vehicle | *c | Paint Mark (Front of Vehicle) | *d | 0 to 2 mm (0 to 0.0787 in.) | *e | Alignment Mark | | |
5. INSTALL BRAKE BOOSTER ASSEMBLY
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6. BLEED CLUTCH LINE
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7. INSPECT FOR BRAKE FLUID LEAK
8. INSPECT BRAKE FLUID LEVEL IN RESERVOIR
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9. INSPECT CLUTCH PEDAL
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REMOVAL CAUTION / NOTICE / HINT HINT: When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating...
Other information:
DATA LIST / ACTIVE TEST DATA LIST NOTICE: In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. HINT: Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts...
DESCRIPTION The stop light switch assembly is a duplex system that transmits two signals: STP and ST1-. These two signals are used by the ECM to monitor whether or not the brake system is working properly. If the signals, which indicate the brake pedal is being depressed and released, are detected simultaneously, the ECM interprets this as a malfunction in the stop light switch assembly and stores this DTC...
Categories
The fuel gauge shows approximately how much fuel is remaining in
the tank when the ignition is switched ON. We recommend keeping
the tank over 1/4 full.
Full
1/4 Full
Empty
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